The line is a multipurpose equipment allowing to manufacture semitrailer girders with the height 380-700mm, length – up to 14000mm.
Description of equipment operation
Girders assembly and their automatic welding from the front side is performed on the first position, then an integrated positioner rotates the item by 180° and the welding of the girder from the reverse side takes place.
In order to ensure a necessary clamping force, hydraulic clamps are used.
By moving hydraulic clamps mounted on the line, by changing supporting elements involved in forming of girder flange configuration, an opportunity to assembly items of different geometry in the dimensions range stated above is created.
Automatic welding is performed by means of a mobile gantry plant. Actuating of a gantry and torches is performed by means of servo drives, which ensures travel and positioning accuracy.
Due to the secure fixation of all the girder elements, there is no more need in subsequent straightening and leveling of the welded item.
| 1. Stand for girder assembly | 3. Rotator |
| 2. Welding gantry | 4. Control cabinet |
Specifications:
| 1. | Overall dimensions and weight of the assembled item, max, mm: | 14200х220х700 |
| weight max, kg | 1000 | |
| 2. | Parts fixation principle | hydraulic |
| 3. | Realignment principle | mechanical, manual |
| 4. | Control principle | by means of buttons |
| 5. | Gantry for automatic welding of girders | |
| Welding speed, m/h | 0,5…0,6 | |
| Inoperative speed, m/h | 15 | |
| Speed regulation principle | frequency | |
| Seam tracking principle | mechanical | |
| Seam type | t-weld | |
| Number of simultaneously welded seams, pcs | 2 | |
| 6. | Installed capacity, kW | 40 |
| 7. | Number of welding semiautomatic machines, pcs | 2 |
| 8. | Welding semiautomatic machine power source | Fronius |
| 9. | Overall dimensions of the line, mm | 18300х4156х2988 |
| 10. | Weight, kg | 12000 |
