Robotic center represents an equipment complex providing automatic welding of 4 models of dump truck backboards.
A robotic center consists of a gantry with a welding robot and welding equipment, a guide, a control panel and guarding.
Operation principle:
The components of a dump car backboard are placed on the stand according the technological process, fixed with the clamps and then a tack welding is performed.
Positioning and fixation of the backboard components is performed with by means of a rammer and clamps which are actuated from the control panels. After that the command is given from the control panel, the robot performs welding. Upon completion of welding the item is taken off by the workshop crane and transferred to the storage place.
Video
Specifications:
| 1. | Item to be assembled | Dump car back door |
| 2. | Stand type | Two-position, flexible |
| 3. | Parts fixation principle | Parts fixation principle |
| 4. | Stand control principle | Control panel |
| 5. | Welding robot | Fanuc |
| 6. | Welding equipment | Fronius |
| 7. | Stand overall dimensions, mm | 7400х4800х1700 |
| 8. | Weight, kg | 5044 |
Safety
Laser barrier to protect staff
Prevents staff from entering potentially hazardous areas during machine operation. If the safety border is crossed, the barrier stops the machine operation
Barrier
The enclosure consists of a metal structure and curtains for protection against ultraviolet rays. Sensors are installed on the barrier to switch off the complex in case of human intrusion in order to exclude injuries to people.
SPTA kit
Extended SPTA kit for 12 months of operation
Includes a set of components which require regular replacement, providing minimum 12 months of operation.
