Techvagonmash provides turnkey design and manufacturing of custom (non-standard) process equipment for companies across heavy industry — from machine building and freight wagon manufacturing to metallurgy and industrial production. We take the project from the customer’s technical specification through to installation, commissioning, and start-up, so the customer works with a single contractor instead of coordinating several.
What Custom Equipment Design and Manufacturing Includes
Engineering per customer technical specification
Techvagonmash engineers develop design documentation based on the customer’s specific production requirements — workshop layout and dimensions, the characteristics of the parts being processed, and target throughput. At the design stage, every structure is checked for strength and manufacturability, which eliminates errors before fabrication and operation.
Manufacturing per customer drawings
When a customer already has finished design documentation, Techvagonmash manufactures the equipment strictly according to the supplied drawings, running an additional strength and manufacturability check to catch potential weak points in the design before production begins.
Installation and commissioning
Manufacturing is not the final step. Our specialists handle on-site installation, control system configuration, load testing, and bringing the equipment up to its rated operating parameters.
When Custom Equipment Is the Right Solution
Standard, off-the-shelf equipment doesn’t always fit specific production tasks — non-standard part dimensions, unusual operating conditions, integration into an existing production line, or elevated precision and throughput requirements. In these cases, custom process equipment is often the only way to get a solution that actually matches the task.
Typical applications include:
- Welding and assembly stands and rotators for large-scale steel structures
- Positioners and manipulators for robotic and semi-automatic welding
- Transfer cars and lifting systems
- Jigs and fixtures for freight wagon component assembly
- Specialized filtration and ventilation systems
- Automated storage and handling systems for sheet metal and rolled steel
Why Customers Choose Techvagonmash
- Full turnkey cycle — from concept and engineering calculations to installation and start-up, with no handoff between separate contractors.
- Engineering verification — every design is checked for strength and manufacturability, reducing risk during operation.
- Track record with major industrial customers, including projects for the metallurgical, machine-building, and railway/wagon-building industries.
- Flexible to the customer’s technical documentation — able to work from our own design or from drawings supplied by the customer.
- Post-launch support — commissioning and ramp-up to rated capacity handled by our own specialists.
FAQ
What is custom (non-standard) process equipment?
Custom process equipment is machinery and fixtures engineered for a specific production task rather than selected from a standard catalog — for example, welding positioners, rotators, transfer cars, or assembly jigs built to match a particular product’s dimensions, load, and process requirements.
Can Techvagonmash manufacture equipment from our own drawings?
Yes. If the customer already has complete design documentation, Techvagonmash manufactures the equipment strictly per the supplied drawings, additionally verifying the structure for strength and manufacturability before production begins.
Does the service include installation and commissioning?
Yes. Techvagonmash performs installation and commissioning on-site, including control system setup, load testing, and bringing the equipment up to its rated operating parameters.
Start a Project
To begin a custom equipment design or manufacturing project, send us your technical specification, drawings, or a description of the production task. Our engineers will assess technical feasibility, propose an optimal design, and estimate manufacturing timelines.
Contact Techvagonmash to discuss your facility’s requirements and get a preliminary cost estimate for design and manufacturing of custom process equipment.