Introduction
In today’s fast-paced world, logistics and warehousing have become critical success factors for businesses. Companies aim to maximize storage efficiency, speed up order picking, and reduce operating costs. One of the most promising solutions to achieve these goals is the automated vertical lift storage system.
As a manufacturer of vertical lift modules (VLMs), we provide innovative solutions that help companies across various industries streamline inventory management, improve workspace ergonomics, and significantly boost productivity.
In this article, we’ll explore what automated vertical lift storage systems are, how they work, their advantages, industries that benefit from them, and key considerations when choosing and implementing such a system.
What Is an Automated Vertical Lift Storage System?
An automated vertical lift storage system (VLM) is a vertical, computer-controlled storage and retrieval solution based on the “goods-to-person” principle. The system includes an internal elevator that automatically retrieves trays (also known as carriers, drawers, or pallets) and delivers them to an ergonomic access window for picking.
Unlike traditional shelving, where warehouse staff must walk and search for items, the VLM brings the required item directly to the operator, saving time and effort.
How Does a VLM Work?
The system typically consists of the following core components:
- Lift module: A vertical elevator that moves between two columns of trays (on the left and right).
- Access window: The area where operators retrieve items.
- Control software: Manages all system operations — from tray selection to storage optimization.
- Storage trays: Modular shelves or bins where items are stored; customizable in size and capacity.
Operation process:
- The operator or WMS (Warehouse Management System) sends a request for an item.
- The system identifies the optimal storage location and sends the lift to retrieve the corresponding tray.
- The lift delivers the tray to the access window.
- The operator retrieves the item; inventory levels are automatically updated in the system.
Key Benefits of Automated Vertical Lift Storage Systems
1. Maximized Storage Capacity
The main advantage is vertical space utilization. These systems can reach heights up to 15–20 meters, which is especially valuable where floor space is limited.
On average, a vertical lift system saves up to 85% of floor space compared to conventional racking.
2. Improved Productivity
Operators no longer waste time walking or searching for products. The system delivers items in seconds, dramatically increasing the number of picks per shift.
3. Error Reduction
Integration with WMS and pick-to-light technologies minimizes human error and ensures accurate order picking.
4. Enhanced Safety and Ergonomics
All work is performed at a comfortable height. No need for ladders or heavy lifting. This lowers the risk of workplace injuries and improves employee satisfaction.
5. Real-Time Inventory Control
Every item movement is tracked in real-time, supporting inventory accuracy and simplifying audits. This is crucial for operations handling high-value or fast-moving items.
6. Scalability and Flexibility
Vertical lift systems are modular and easily scalable. New modules can be added, and tray configurations can be adjusted as business needs change.
Applications Across Industries
Automated vertical lift modules are widely used across various sectors:
1. Manufacturing
- Storing tools, components, and fixtures
- Fast access to parts for assembly lines
- Managing high-value inventory
2. Automotive
- Storage of spare parts and consumables
- Tire and filter warehousing
- Support for service and maintenance operations
3. Electronics & High-Tech
- Compact storage for small, valuable items (e.g., chips, PCBs)
- Batch and serial number tracking
4. Medical & Pharmaceutical
- Secure storage of medicines and medical equipment
- Support for climate control and inventory compliance
5. Logistics & E-Commerce
- High-speed order picking
- Integration with WMS/ERP for managing thousands of SKUs
Features of Our Vertical Lift Storage Systems
We design and manufacture automated vertical lift systems in compliance with both Russian and international quality standards. Our solutions are fully tailored to the customer’s business needs and facility constraints.
Highlights of Our Solutions:
1. Modular Construction
Flexible architecture allows for customization in height, load capacity, and configuration. Easily installed in buildings with complex layouts.
2. Intelligent Software
Proprietary control software with an intuitive UI and full support for integration with ERP/WMS systems (1C, SAP, Oracle, etc.)
3. High-Speed Performance
Lifting speeds up to 2.5 m/s and positioning accuracy within 1 mm. Dynamic tray location optimization included.
4. Warranty and Support
We offer a full lifecycle service — design, manufacturing, installation, training, and technical support. Warranty of up to 5 years.
How to Choose the Right Vertical Lift Storage System?
Key factors to consider before purchase:
- Facility dimensions (ceiling height, floor load capacity, etc.)
- Item characteristics (size, weight, sensitivity)
- Required throughput (operations per hour/shift)
- IT integration needs
- Compliance and safety requirements
We offer free facility audits and develop customized turnkey solutions.
IT System Integration
Our vertical lift systems easily integrate with all major warehouse and enterprise management software:
- Data exchange via REST API, XML, or CSV
- Integration with 1C:Enterprise, SAP, WMS Logistic Vision Suite, Microsoft Dynamics NAV
- Support for barcode scanners, RFID, and handheld terminals
This allows you to build a fully connected digital warehouse ecosystem — from order to dispatch.
Conclusion
Automated vertical lift storage systems are a compact, efficient, and highly reliable solution for modern warehousing needs. They reduce costs, increase productivity, and offer high precision and full inventory control.
As a manufacturer, we provide full-cycle support — from design and production to implementation and long-term service. Our solutions have already helped numerous companies achieve greater efficiency and operational excellence.
Ready to Optimize Your Storage?
Submit a request on our website and our engineering team will contact you to schedule a free warehouse audit and calculate the ROI of your future system.