# Techvagonmash

> News 21 April Techvagonmash announces the launch of a new freight wagon axle box housing washing machine, designed for efficient and automated cleaning of railway components. 29 January Techvagonmash has


## Pages

- [Download](https://www.tvagonm.com.ua/en/download/): Download Techvagonmash catalogs, brochures, presentations and technical documentation for railway, metallurgy, welding and industrial equipment.
- [Turnkey projects](https://www.tvagonm.com.ua/en/turnkey/): Turnkey projects: from the design stage to installation supervision and commissioning, including the production of special technological equipment.
- [Products](https://www.tvagonm.com.ua/en/catalog/): Equipment for the production and repair of railway transport, robotics and automation of welding, automated warehouses.
- [News](https://www.tvagonm.com.ua/en/about/news/): Techvagonmash news: new projects, equipment deliveries, engineering innovations, exhibitions and the latest developments in industrial manufacturing.
- [Implemented projects](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/): Techvagonmash completed projects: industrial equipment for railway manufacturing, metallurgy, robotic welding and turnkey production automation solutions.
- [Our clients](https://www.tvagonm.com.ua/en/about/clients/): Explore Techvagonmash clients and completed projects worldwide. Turnkey industrial equipment solutions for railway, metallurgy and manufacturing industries.
- [History of enterprise](https://www.tvagonm.com.ua/en/about/history/): The history of Techwagonmash – production of technological equipment since 1965. Stages of development and innovation of the enterprise.
- [Videos](https://www.tvagonm.com.ua/en/about/videos/): Watch Techvagonmash videos featuring industrial equipment, completed projects, robotic systems, manufacturing processes and engineering solutions.
- [Manufacturing capabilities](https://www.tvagonm.com.ua/en/about/proizvodstvennye-moshchnosti/): Techvagonmash production facilities: CNC machining, welding, painting and full-cycle manufacturing of industrial equipment.
- [Blog](https://www.tvagonm.com.ua/en/about/blog/): Read Techvagonmash articles on industrial equipment, railway manufacturing, robotic welding, shot blasting, paint systems and production automation solutions.
- [Сertificates](https://www.tvagonm.com.ua/en/about/patents/): Information about the certificates of Teсhagonmash
- [Contact information  ](https://www.tvagonm.com.ua/en/contacts/): Contacts | Techvagonmash
- [Sitemap](https://www.tvagonm.com.ua/en/sitemap/)
- [About us](https://www.tvagonm.com.ua/en/about/): Techvagonmash is one of the leading designers and manufacturers of special technological equipment for transport engineering enterprises.
- [Comprehensive solutions for industrial engineering](https://www.tvagonm.com.ua/en/): Robotic welding complexes, shot blasting equipment, paint booths, positioners, automated warehouses | Techvagonmash


## News

- [Techvagonmash Launches New Freight Wagon Axle Box Housing Washing Machine](https://www.tvagonm.com.ua/en/about/news/news_buksa/): Techvagonmash announces the launch of a new freight wagon axle box housing washing machine, designed for efficient and automated cleaning of railway components.
- [Techvagonmash Launches Production of a New Type of Industrial Equipment](https://www.tvagonm.com.ua/en/about/news/news_machines_stergen/): Techvagonmash has expanded its product portfolio by launching the production of a new type of technological equipment — a Rod Charging Machine for Mills.
- [Another Batch of Automated Vertical Storage Warehouses Shipped to Customer](https://www.tvagonm.com.ua/en/about/news/another-batch-of-automated-vertical-lift-storage-systems-shipped-to-customer/): Techwagonmash has successfully shipped another batch of automated vertical lift storage systems to a customer.
- [Equipment for Zhmerynka Railway-car Repair Plant](https://www.tvagonm.com.ua/en/about/news/gmerinka/): Equipment for processing bearing rollers has been delivered to Zhmerynka Railway-Car Repair Plant
- [Installation supervision and commissioning for LTG Cargo (Lithuania)](https://www.tvagonm.com.ua/en/about/news/ltg_cargo_lithuania/): Supervised installation and commissioning of the next batch of equipment for the production line of freight cars for LTG Cargo (Lithuania) was carried out.
- [Article: Shot blasting equipment: purpose, types, characteristics](https://www.tvagonm.com.ua/en/about/news/article_shot_blasting_equipment_purpose_types_characteristic/): An article has been added to the article section: Shot blasting equipment: purpose, types, characteristics.


## Blog

- [Modernizing Freight Wagon Manufacturing Plants: Where to Start Technical Re-Equipment](https://www.tvagonm.com.ua/en/about/blog/modernizing-freight-wagon-manufacturing-plants/): A step-by-step approach to modernizing a wagon-building plant: serial production audit, priority areas, and phased equipment rollout.
- [Axle Box and Bearing Dismantling & Washing System](https://www.tvagonm.com.ua/en/about/blog/kompleks-demontazha-i-mojki-buksovogo-uzla-i-podshipnikov/): Automated axle-box unit and bearing dismantling and washing system for railway repair plants. Improves productivity, cleaning quality and maintenance efficiency
- [7 Factors That Determine Success in Robotic Welding Implementation](https://www.tvagonm.com.ua/en/about/blog/7-factors-that-determine-success-in-robotic-welding-implementation/): How to implement a robotic welding system without downtime or defects: part repeatability, operator training, ventilation, weld monitoring. Insights from Techvagonmash.
- [Vertical Lift Warehouses: A Path to Operational Excellence](https://www.tvagonm.com.ua/en/about/blog/storages-lift-article/): How TL vertical lift warehouses reclaim floor space, cut picking errors, and free staff for higher-value work. Insights from Techvagonmash.
- [What Is a Traverser: Design, Specifications and Operating Principle](https://www.tvagonm.com.ua/en/about/blog/what-is-a-traversers-design-characteristics-and-operating-principle/): Learn how railway traversers (transfer tables) work, explore their design, types, technical specifications and industrial applications.
- [Chain Beam Rotators: How BeamMaster Series Equipment Saves Time and Money in Production](https://www.tvagonm.com.ua/en/about/blog/beam-rotators-article/): How BeamMaster series beam rotators free up overhead cranes, improve welding safety and speed in metal fabrication shops. Learn how they pay for themselves.
- [Automated Drilling Systems for Railcar Manufacturing](https://www.tvagonm.com.ua/en/about/blog/automated-drilling-systems-for-railcar-manufacturing/): This article covers three automated drilling systems, the engineering approach behind them, and the turnkey solutions Techvagonmash offers to railcar builders and repair shops. The advantages of this equipment class stand out most clearly when compared with the conventional methods still used across much of the transport machinery industry.
- [The True Cost of Metal Storage: Hidden Expenses and How Automation Improves Productivity](https://www.tvagonm.com.ua/en/about/blog/cost-of-sheet-metal-storage/): Discover how automated VerMet storage systems reduce warehouse costs, improve productivity, optimize material handling, and support Industry 4.0 manufacturing.
- [10 Reasons to Invest in Robotic Welding](https://www.tvagonm.com.ua/en/about/blog/10-reasons-to-invest-in-robotic-welding/): Why manufacturers are switching to robotic welding: 2-5x higher output, lower filler material costs, and a fix for the skilled-welder shortage. 10 reasons from Techvagonmash.
- [Shot Blasting Problems: Causes, Warning Signs and Solutions](https://www.tvagonm.com.ua/en/about/blog/shot-blasting-problems-causes-warning-signs-and-solutions/): Why does shot media turn to dust so fast? A breakdown of 10 common shot blasting problems — pressure, separation, nozzles, media contamination .
- [What Is Shot Blasting? Process, Equipment, Applications & Benefits](https://www.tvagonm.com.ua/en/about/blog/what-is-shot-blasting/): Learn what shot blasting is, how the process works, which machines are used, key applications, benefits, abrasives, and how to choose the right equipment.
- [Sandblasting vs Shot Blasting vs Wheel Blasting: Full Comparison Guide](https://www.tvagonm.com.ua/en/about/blog/shotblasting_article/): Compare sandblasting, shot blasting and wheel blasting: process, safety, productivity and equipment. Find the right surface prep technology.
- [Ventilation Calculation for Paint Booths: A Complete Guide](https://www.tvagonm.com.ua/en/about/blog/ventilation-calculation-for-paint-booths-a-complete-guide/): How to calculate paint booth ventilation: air exchange rate, airflow volume, working zone velocity, equipment selection. Formulas, tables, and a worked example.
- [How a Paint and Drying Chamber Works: Complete Guide to Design and Operation](https://www.tvagonm.com.ua/en/about/blog/how-a-paint-and-drying-chamber-works/): A breakdown of paint and drying chamber design: ventilation, filtration, heating, lighting. Chamber types, working principle, and how to choose equipment .
- [Safety in a Shot Blasting Chamber: 10 Rules for Operators](https://www.tvagonm.com.ua/en/about/blog/safety-in-shot-blasting-chamber/): 10 practical rules that should be built into the design of shot blasting equipment and into the workshop's operating procedures.
- [Lifting Platforms for Railcar Body Finishing by Techvagonmash - Safety, Flexibility and Production Efficiency](https://www.tvagonm.com.ua/en/about/blog/podemnye-lesa-bezopasnost-na-vysote/): Industrial lifting platforms for railcar body finishing and maintenance. Safe, adjustable, high load capacity solutions by Techvagonmash. Operating since 2007.
- [Transport systems for surface preparation and painting lines](https://www.tvagonm.com.ua/en/about/blog/technological_transport/): In this article, we will look at the types of transport systems used for shot blasting and painting of rolled metal and welded metal structures.
- [What You Need to Set Up a Paint Shop](https://www.tvagonm.com.ua/en/about/blog/spray-booths/): How to choose a paint booth for a paint shop. Model overview, energy saving tips, design features and additional options.
- [Overview of Popular Shot Blasting Equipment Models](https://www.tvagonm.com.ua/en/about/blog/sravnenie-naibolee-populyarnyh-drobemetnyh-ustanovok-dlya/): This article examines the most popular models of shot blasting equipment: a description of their operation and key characteristics.
- [Removal of Abrasive Residue and Dust After Shot Blasting | Surface Preparation for Painting](https://www.tvagonm.com.ua/en/about/blog/udal_abraz/): Learn how to properly clean abrasive residue and dust from metal to ensure reliable surface preparation for painting and extend the service life of steel structures.
- [Preservation lines: shot blasting and painting in one solution](https://www.tvagonm.com.ua/en/about/blog/preservation_line/): Techvagonmash's preservation lines combine shot blasting, surface preparation and application of protective coatings in one automated system.
- [Evaluation of dust content of steel surfaces before painting - ISO 8502-3](https://www.tvagonm.com.ua/en/about/blog/dust-evaluation-standards-iso-8502-32017/): Correct surface preparation is one of the key factors affecting the durability of paint and protective coatings.
- [Automated Vertical Lift Storage Systems: Innovation in Warehousing and Logistics](https://www.tvagonm.com.ua/en/about/blog/automated-vertical-lift-storage-warehouses/): Automated vertical lift storage system: how it works. Save up to 85% of warehouse space. Full-cycle manufacturing, installation, service.
- [Pipe finishing line for Interpipe](https://www.tvagonm.com.ua/en/about/blog/integrated_automated_line/): The research and production firm TECHVAGONMASH has designed and manufactured equipment for a pipe finishing line. The customer for the equipment is the Ukrainian industrial company Interpipe, which has already started the pilot operation of the new line at the Interpipe Niko Tube plant in Nikopol (Dnipropetrovsk region).
- [Reasons why robotization of industrial enterprises is being held back](https://www.tvagonm.com.ua/en/about/blog/robotization/): We debunk 4 common myths about robotic welding: cost, complexity, flexibility and reliability of RWC systems. Expert insight from Techvagonmash.
- [Railway wheel coating line](https://www.tvagonm.com.ua/en/about/blog/railway_wheel_coating_line/): Since 2016, Interpipe has been producing railway wheels and wheelsets for high-speed trains with higher added value. This type of product is in demand in the transportation infrastructure of European and American countries, which was the reason for the company to make large investments in launching several new production sites, including the creation of sites that ensure the application of operational and anticorrosion coatings on the manufactured railway wheels.
- [Headstock and tailstock positioners: benefits for welding applications](https://www.tvagonm.com.ua/en/about/blog/head_and_tailstock_positioners/): Read about the main advantages of using positioners for welding in this article.
- [Shot blasting equipment: purpose, types, characteristics](https://www.tvagonm.com.ua/en/about/blog/shot_blasting_purpose_types_characteristics/): This article provides a brief description of the types and characteristics of shot blasting equipment.
- [5 Reasons to Implement a Spray Booth at Your Production Facility](https://www.tvagonm.com.ua/en/about/blog/osk/): Spray booths improve quality, safety, and efficiency. Discover the 5 main reasons to implement a spray booth in your production process.
- [Automated Rack-Type Warehouses](https://www.tvagonm.com.ua/en/about/blog/avtomatizirovannye_sklady/): Automated rack-type warehouses by Techvagonmash: save up to 90% of floor space, automatic parts tracking, and custom-engineered storage solutions.


## Video

- [Robotic center for welding of freight cars cross bearers](https://www.tvagonm.com.ua/en/about/video/robotic-center-for-welding-of-freight-cars-cross-bearers/): Video about the work of Robotic center for welding of freight cars cross bearers.
- [Robotic center for welding of gondola cars end walls](https://www.tvagonm.com.ua/en/about/video/robotic-center-for-welding-of-gondola-cars-end-walls/): Demonstration of the work of the Robotic center for welding of gondola cars end walls.
- [Automated rack-type storage systems](https://www.tvagonm.com.ua/en/about/video/automated-rack-type-storage-systems/): Demonstration of the operation of Automated rack-type storage systems.
- [Traverser (or Transfer table) for railway rolling stock - Semaf Railway Factory (Cairo, Egypt)](https://www.tvagonm.com.ua/en/about/video/traverser-or-transfer-table-for-railway-rolling-stock-semaf-railway-factory-cairo-egypt/): This video presents a Traverser (or Transfer Table) manufactured for the Semaf Railway Factory in Cairo, Egypt. This specialized equipment is used to move railway rolling stock horizontally between parallel tracks within a production facility.
- [Beam rotator for structural steel fabricators](https://www.tvagonm.com.ua/en/about/video/beam-rotator-for-structural-steel-fabricators/): This video demonstrates the operation of a Beam Rotator for structural steel fabricators. The equipment ensures secure clamping and smooth rotation of steel profiles, providing optimal access for welding and simplifying the handling of large components.
- [Top 10 reasons to invest in robotic process automation in welding production](https://www.tvagonm.com.ua/en/about/video/top-10-reasons-to-invest-in-robotic-process-automation-in-welding-production/): Video about the advantages of robotic welding
- [Railway wheels painting line](https://www.tvagonm.com.ua/en/about/video/railway-wheels-painting-line/): Railway wheels painting line for Interpipe
- [Headstock and Tailstock Welding Positioner (bespoke design)](https://www.tvagonm.com.ua/en/about/video/headstock-and-tailstock-welding-positioner-bespoke-design/): This video showcases the operation of a Headstock and Tailstock Welding Positioner — a bespoke solution designed for welding large-scale components.
- [Robotic center for metro car roof welding](https://www.tvagonm.com.ua/en/about/video/robotic-center-for-metro-car-roof-welding/): Demonstration of the robotic welding center for subway car roofs.


## Implemented projects

- [Integrated automated line for weighing, length measurement, stamping and marking of pipes](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/interpipe_niko_tube/): Techvagonmash project for INTERPIPE NIKO TUBE: automated pipe weighing, measuring, stamping and marking line for pipe production.
- [Kazakhstan Wagon Building Company: Gondola car production in Ekibastuz](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/kazakhstanskaya-vagonostroitelnaya-kompaniya/): Gondola car production project in Ekibastuz. Technological design, equipment supply, and plant commissioning by Techvagonmash.
- [Сomprehensive engineering project for the establishment of a modern production facility for mounted and trailer equipment for trucks](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/uzautotreiler_project/): Techvagonmash project for UzAutoTrailer: turnkey trailer manufacturing plant with engineering, equipment supply, installation and production launch.
- [Production of railway wheels with anti-corrosion coating: Techvagonmash's innovative line for Interpipe](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/railway-wheel-painting/): Techvagonmash has introduced the first semi-automated line in Ukraine for applying operational and anti-corrosion coatings to railway wheels.
- [Robotic Assembly and Welding Complex for Metro Car Roofs: An Innovative Solution for Production Automation](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/robotic-complex-for-metro-cars/): The robotic assembly and welding complex for metro car roofs is designed to optimize manufacturing processes, ensuring high precision and reliability.
- [Robotic complex for welding of end walls of gondola wagons](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/robot_welding_wagon/): In modern railcar manufacturing, process automation plays a key role in improving efficiency and quality. The robotic gondola car end wall assembly and welding system is a high-tech solution designed to optimize assembly and welding operations. This system ensures precise assembly and automated welding of end walls in the reverse position, as well as robotic arc welding in the normal position.
- [Robotic complex for welding center sills](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/stend-svarki-hrebtovyh-balok-pod-flyusom/): The robotic welding complex is intended for submerged arc welding (SAW) of longitudinal seams on center sills for various types of freight cars.
- [Project: Automatic Welding Stand for Spine Beam with I-Beam](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/stend-avtomaticheskoj-svarki-hrebtovoj-balki-s-dvutavrom/): Complex for automatic welding of I-beams and spinal beams. Reliability, flexibility, minimal deformation. Productivity 2.5 beams/year.
- [Project: Automated CNC Drilling Stand for Freight Wagon and Hopper Center Sills](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/sverlovka_hreb_balok/): Techwagonmash has successfully developed and commissioned a high-performance CNC drilling stand for machining center sills of freight wagons and hopper cars.
- [Robotic Welding Complex for Metro Railcar Sidewalls](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/metrovagonmash/): In 2019, Techvagonmash implemented a project to design and manufacture a robotic complex for welding of subway car body sidewalls for Metrovagonmash.
- [OJSC "Surgutneftegas"](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/oao-surgutneftegaz/): Development and supply of equipment for a line for insulating pipes with extruded polyethylene and welding them into whips.
- [Line for applying operational coatings to railway axles for Interpipe company](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/interpipe2/): The research and production company "Techvagonmash" has implemented a project to create capacities for applying operational coatings to railway axles.
- [Mogilev Carriage Works](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/mogilevskiy-vagonostroitelnyy-zavod/): The technological part of the working project for the creation of production of gondola cars and mineral-carrying cars has been developed. The plant is almost completely equipped with special technological equipment manufactured by NPF Tekhvagonmash
- [Bryansk Engineering Plant](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/bryanskiy-mashinostroitelnyy-zavod/): Bryansk Engineering Plant (BMZ) is the largest enterprise in the railway transport engineering market of Russia. BMZ develops and manufactures main-line and shunting diesel locomotives, freight rail cars of various types and modifications, marine diesels and other products.
- [Electric locomotive building plant, Astana city, Kazakhstan](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/elektrovozosborochnyy-zavod/): “Remlokomotiv”, a subsidiary company of “Kazakhstan temir zholy”, as well as a French Company “Alstom” and a Russian Corporation “Transmashholding” established “Electric locomotive building plant” LLP.
- [Novocherkassk Electric Locomotive Plant (NEVZ): Automated Welding and Assembly Solutions for Locomotive Frame Production](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/novocherkasskiy-elektrovozostroitelnyy-zavod/): Novocherkassk electric locomotive plant (NEVZ) is the largest Russian manufacturer of mainline and industrial electric locomotives.
- [Tver Railroad Car Building Works](https://www.tvagonm.com.ua/en/about/clients/implemented-projects/tverskoy-vagonostroitelnyy-zavod/): More than 30 items of the equipment have been supplied to the plant


## Turnkey Projects

- [Comprehensive projects for freight wagon manufacturing facilities](https://www.tvagonm.com.ua/en/turnkey/freight-cars-manufacture/): Techwagonmash provides comprehensive engineering projects for organizing freight wagon manufacturing
- [Rail social transport manufacture](https://www.tvagonm.com.ua/en/turnkey/rail_social_transport_manufacture/): Turn-key projects in the sphere of rail transport production arrangement: passenger cars, metro cars, trams, etc.
- [Comprehensive Projects for Organizing Freight and Passenger Wagon Repair Facilities](https://www.tvagonm.com.ua/en/turnkey/wagon_repair/): Techwagonmash offers a full cycle of comprehensive solutions for the organization and modernization of facilities for repairing freight and passenger railcars.
- [Organization of production for modernization and repair of traction rolling stock](https://www.tvagonm.com.ua/en/turnkey/locomotive_repair_production/): Сomprehensive projects for the organization of production facilities for the modernization and repair of traction rolling stock.
- [Vessels manufacture](https://www.tvagonm.com.ua/en/turnkey/proizvodstvo-kotlov/): Turnkey boiler manufacturing projects by Techvagonmash: engineering, automation, welding lines, handling systems and process equipment.
- [Turnkey Projects for Organizing the Production of Trailers and Mounted Equipment for Commercial Vehicles](https://www.tvagonm.com.ua/en/turnkey/proizvodstvo-navesnoy-i-pritsepnoy-tekhniki/): Design and implementation of turnkey production projects for trailers and mounted equipment for commercial vehicles.
- [Design and construction of workshops and production complexes for surface preparation and painting](https://www.tvagonm.com.ua/en/turnkey/project_painting/): Techvagonmash offers a full cycle of engineering, including project and design works, manufacturing of equipment, equipping of enterprises and implementation of projects with appropriate certification.
- [Organization of bucket and roller containers production](https://www.tvagonm.com.ua/en/turnkey/proizvodstvo-kont/): Techvagonmash offers comprehensive projects on making of highly-automated production on bucket and roller containers output.


## Products

- [Railway axle box washing machine](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/axle-box-housing-washing-plant/): Railway axle box washing machine Description of work, technical characteristics.
- [Universal Tram Carbody Assembly Jig](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tramvaev/universalnyy_stend_sborki_karkasov_kuzovov/): Universal jig for assembling and welding tram carbody frames. Pneumatic clamping, servo-driven welding carriage. Made and supplied by Techvagonmash.
- [Boiler support drilling system](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_tsistern/sverlovka_lap/): Boiler support drilling system Description of work, technical characteristics.
- [Welding roller rotators](https://www.tvagonm.com.ua/en/catalog/mekhanicheskoe_svarochnoe_oborudovanie/vrashchatel_svarochnyy_/): Welding roller rotators Description of work, technical characteristics.
- [Stand for assembly of covered wagon roofs](https://www.tvagonm.com.ua/en/catalog/oborudovanie_proizvodstva_krytykh_vagonov/stend-zbyrannya-dahiv-krytyh-vagoniv/): Stand for assembly of covered wagon roofs Description of work, technical characteristics.
- [Roller End-Face Cleaning Machine](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/ustanovka_torcev/): Roller End-Face Cleaning Machine Description of work, technical characteristics.
- [Robotic complex for welding mobile container walls](https://www.tvagonm.com.ua/en/catalog/robotizirovannye_svarochnye_kompleksy/robot_konteiner/): The robotic system is designed for the assembly and robotic welding of walls for mobile containers Techvagonmash
- [Robotic welding system for heating boilers](https://www.tvagonm.com.ua/en/catalog/robotizirovannye_svarochnye_kompleksy/svarka_kotli/): The robotic welding system is designed for welding the combustion chambers and outer jackets of solid-fuel and gas-fired boilers,.
- [Machine for Cleaning the Cylindrical Surface of Bearing Rollers](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/ustanovka_cilindrichnyh/): The machine is designed for cleaning the cylindrical surfaces of axle bearing rollers during maintenance.
- [Automated drilling centers](https://www.tvagonm.com.ua/en/catalog/avtomatizirovannye_sistemy_na_baze_komponentov_suher_/avtomatyzovani-sverdlylni-kompleksy/): Automated drilling centers Description of work, technical characteristics.
- [Chain beam rotator for I-beam & H-beam welding](https://www.tvagonm.com.ua/en/catalog/mekhanicheskoe_svarochnoe_oborudovanie/chain-beam-rotator-i-beam/): Chain beam rotator for I-beam and H-beam welding. Models KC-600, KC-1000, KC-1500 — up to 12,000 mm, bidirectional 360° rotation. Custom solutions available. Request a quote.
- [Roller Conveyors (Rollgangs)](https://www.tvagonm.com.ua/en/catalog/rolgang/rolgang_dlya_transportirovki_metalloprokata/): Roller Conveyors (Rollgangs) Description of work, technical characteristics.
- [Conveyor for Translational and Rotational Pipe Movement](https://www.tvagonm.com.ua/en/catalog/rolgang/rolgang_dlya_postupatelno_vrashchatelnogo_peremeshcheniya_trub/): The roller conveyor is designed for the combined translational and rotational movement of pipes during various technological processes.
- [Equipment complex for production of spiral silos](https://www.tvagonm.com.ua/en/catalog/uncategorized/kompleks_oborudovaniya_dlya_proizvodstva_spiralnykh_silosov-2/): Equipment complex for production of spiral silos Description of work, technical characteristics.
- [Jacking unit for lifting round tank sections](https://www.tvagonm.com.ua/en/catalog/uncategorized/domkratnaya_ustanovka/): Jacking unit for lifting round tank sections Description of work, technical characteristics.
- [Welding line for walls of a hopper wagon](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/stend_polotnish/): Welding line for walls of a hopper wagon Description of work, technical characteristics.
- [Horizontal welding rotators](https://www.tvagonm.com.ua/en/catalog/mekhanicheskoe_svarochnoe_oborudovanie/gorizontalnye_svarochnye_vrashchateli/): Horizontal welding rotators Description of work, technical characteristics.
- [Welding positioners with lifting supports (special version)](https://www.tvagonm.com.ua/en/catalog/mekhanicheskoe_svarochnoe_oborudovanie/welding_positioner_special_version/): The company is one of the main manufacturers of equipment for mechanization of welding operations. We offer equipment applied for manufacturing of beam and frame structures, large-size block metalware, vessels etc.
- [Stand for automatic longitudinal welding of the shell seam](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_tsistern/stend_avtomaticheskoy_svarki_prodolnogo_shva_obechayki/): The automatic longitudinal welding stand provides a set of technological operations related to the welding of the longitudinal seam of the shell.
- [Multipurpose stand for hopper cars bodies assembly](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/universalnyy_stend_sborki_kuzovov_vagonov_khopperov/): Multipurpose stand for hopper cars bodies assembly Description of work, technical characteristics.
- [Multipurpose stand for hopper cars roof assembly and welding](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/universalnyy_stend_i_svarki_kryshi_vagonov_khopperov_/): The stand is designed for assembly and welding of a roof framework of hopper cars for transportation of mineral fertilizers, cement and grain.
- [Assembly stand for hopper frame with bunkers](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/stend_cborki_ramy_khoppera_s_bunkerami/): Assembly stand for hopper frame with bunkers Description of work, technical characteristics.
- [Roof installation stand](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/roof_installation_stand/): Roof installation stand Description of work, technical characteristics.
- [Plant for making drains in the bottom of the vessel shell](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_tsistern/ustanovka_dlya_formirovaniya_uglubleniy_v_obechayke_kotla/): Plant for making drains in the bottom of the vessel shell Description of work, technical characteristics.
- [Stand for automatic welding of a center sill](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_tsistern/stend_dlya_svarki_balki_khrebtovoy/): Stand for automatic welding of a center sill Description of work, technical characteristics.
- [Multipurpose stand for assembly of front and rear frames](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tramvaev/universalnyy_stend_sborki_karkasov_ram_perednikh_i_zadnikh_/): The stand is intended for assembling frame frames of the front and rear sections of the tram in the reverse position.
- [Welding and drilling stand for tram sections coupling frames](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tramvaev/stend_sborki_ramy_sochleneniya_/): This stand has been designed for assembly and welding of tram sections coupling frames with following automatic drilling of the item.
- [Filter unit for plasma and gas cutting systems](https://www.tvagonm.com.ua/en/catalog/filtr/filtrovalnaya_ustanovka2/): Filter unit for plasma and gas cutting systems Description of work, technical characteristics.
- [Stand for assembly, welding and trimming of tank container heads](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/stend_sborki_svarki_dnishch_kotla_tank_konteynera_i_tortsovki_yubki/): The stand provides a set of technological operations related to the assembly of the heads and shell, their joint welding and trimming of the assembled unit to the required size.
- [Robotic complex for welding tram roofs](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tramvaev/universalnyy_stend_sborki_i_robotizirovannoy_svarki_krysh_tramvaev/): Robotic complex for welding tram roofs Description of work, technical characteristics.
- [Robotic welding systems](https://www.tvagonm.com.ua/en/catalog/robotizirovannye_svarochnye_kompleksy/robotizirovannye_svarochnye_kompleksy/): Robotic welding systems Description of work, technical characteristics.
- [Robotic system for welding of sidewalls of subway cars](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_metro/robotic_subway_car_welding_complex/): Robotic system for assembly and welding of sidewalls of subway car bodies
- [Robotic system for metro car roof welding](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_metro/robotizirovannyy_kompleks_dlya_svarki_krysh_vagonov_metro/): Robotic system for metro car roof welding Description of work, technical characteristics.
- [Multipurpose positioner for metro cars frames welding](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_metro/welding_positioner_wagon_metro/): Multipurpose positioner for metro cars frames welding Description of work, technical characteristics.
- [Multipurpose stand for metro coach roof assembly](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_metro/universalnyy_stend_dlya_sborki_krysh_vagonov_metro/): Multipurpose stand for metro coach roof assembly Description of work, technical characteristics.
- [Jig for assembly and welding of passenger car side walls](https://www.tvagonm.com.ua/en/catalog/equipment_for_passenger_cars_manufcature/konduktor_kantovatel_dlya_bokovykh_sten_passazhirskikh_vagonov/): The jig is a versatile fixture designed for assembly and welding of side walls of special production cars, double-decker cars, underground cars, etc.
- [Welding machine for welding of passenger coaches roofs](https://www.tvagonm.com.ua/en/catalog/equipment_for_passenger_cars_manufcature/universalnaya_ustanovka_avtomaticheskoy_svarki_sektsiy_obshivy_kryshi_vagonov/): Welding machine for welding of passenger coaches roofs Description of work, technical characteristics.
- [Multipurpose stand for assembly and welding of passenger car underframes](https://www.tvagonm.com.ua/en/catalog/equipment_for_passenger_cars_manufcature/universalnyy_konduktor_dlya_sborki_ram_vagonov/): This stand was designed for assembly of railway car underframes of passenger car.
- [Welding positioners for car roof covering sections](https://www.tvagonm.com.ua/en/catalog/equipment_for_passenger_cars_manufcature/kantovatel_sektsiy_obshivy_kryshi_vagonov/): Welding positioners for car roof covering sections Description of work, technical characteristics.
- [Automated Bogie Washing Station](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/moika_telega/): The automated station is designed for washing of railcar bogie frames with heated detergent solution, followed by rinsing with hot water and drying.
- [Filtering unit for blast rooms](https://www.tvagonm.com.ua/en/catalog/filtr/filtrovalnaya_ustanovka_dlya_drobestruynykh_i_drobemetnykh_kamer-2/): Filtering unit provides dusty air removal from the blast rooms, its cleaning and discharge into atmosphere.
- [Stand of the tank head measurement and selection](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/stend_obmera_i_selektsii_dnishch_kotla_container/): Stand of the tank head measurement and selection Description of work, technical characteristics.
- [Positioner for tank container front frame welding](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/kantovatel_dlya_svarki_ramy_tortsevoy/): Positioner for tank container front frame welding Description of work, technical characteristics.
- [Stand for assembly and welding of tank vessel elements](https://www.tvagonm.com.ua/en/catalog/uncategorized/stend_s_rolikooporami_dlya_sborki_svarki_elementov_kotla/): The stand represents a set of equipment providing installation and fixation of the elements on the tank for its following welding.
- [Stand for hydraulic and pneumatic tests of vessels](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/stend_dlya_gidroispytaniya_i_pnevmoispytaniya_kotlov/): Stand for hydraulic and pneumatic tests of vessels Description of work, technical characteristics.
- [Assembly line, welding panels with built-in tilter](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/liniya_sborki_svarki_polotnishch_so_vstroennym_kantovatelem2/): Assembly line, welding panels with built-in tilter Description of work, technical characteristics.
- [Stand for assembly and machine welding of tank conteiner vessel](https://www.tvagonm.com.ua/en/catalog/uncategorized/stend_sborki_i_svarki_kotla_na_rolikooporakh/): The stand is designed for assembly and welding of the tank container vessel.
- [Line for vessels assembly and automatic welding](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/stend_sborki_i_svarki_kotla_vagona_tsisterny_na_rolikooporakh_/): Line for vessels assembly and automatic welding Description of work, technical characteristics.
- [Filtering unit for blast rooms](https://www.tvagonm.com.ua/en/catalog/filtr/filtrovalnaya_ustanovka_dlya_drobestruynykh_i_drobemetnykh_kamer/): Filtering unit provides dusty air removal from the blast rooms, its cleaning and discharge into atmosphere. | Description of work, technical characteristics.
- [Shot Blasting Rooms for Cleaning Railway Freight and Passenger Wagons](https://www.tvagonm.com.ua/en/catalog/blast_rooms/railcar-blast-rooms/): Railcar blast rooms for cleaningrailway wagons to Sa 2½. Complete abrasive recovery, dust collection and operator safety systems. Custom-engineered solutions from Techwagonmash.
- [Airblast Blast Room for Welded Steel Structures](https://www.tvagonm.com.ua/en/catalog/blast_rooms/blast-room/): Custom-engineered airblast rooms for cleaning welded metal structures. Abrasive circulation, cartridge dust filtration, operator PPE system. Request a quote.
- [Bearing washing plant](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_telezhek_i_kolesnykh_par_vagonov/moechnaya_mashina_dlya_moyki_podshipnikov/): Washing machine for wagon bearings - automatic washing and drying of roller bearings. High performance and reliability.
- [Railway axle box washing machine](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/moechnaya_mashina_dlya_moyki_buks/): An axle-box body washing plant is designed for bearing extrusion and washing of axle-box housings for freight cars by means of washing solution.
- [Lifting and turning device for a wheelset](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/podemno_povorotnoe_ustroystvo/): Lifting and turning device for a wheelset Description of work, technical characteristics.
- [Automated wheel set cleaning and washing station](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/avtomatizirovannyy_kompleks_dlya_moyki_kolesnykh_par/): Automated wheel set cleaning and washing station Description of work, technical characteristics.
- [Axle-box unit and bearings dismantling and washing system](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/kompleks_demontazha_i_moyki_buksovogo_uzla_i_podshipnikov_/): The system for dismantling and washing axle boxes and bearings is intended for use at railway car repair factories (car depots and car wheel workshops).
- [Pneumatic access platforms](https://www.tvagonm.com.ua/en/catalog/platforms/pneumatic-access-platforms/): Pneumatic access platforms elevate and carry one worker with tools providing safety and convenient working conditions. | Description of work, technical characteristics.
- [Elevating access platforms](https://www.tvagonm.com.ua/en/catalog/platforms/elevating_access_platform/): Lifting platforms are designed for moving and lifting workers during installation work, painting and sanding of railway car bodies.
- [Paint booths with the possibility of degreasing](https://www.tvagonm.com.ua/en/catalog/osk/paint_booths/): Washing Painting Drying Booth is intended for the following operations: washing (degreasing, rinsing with high-pressure units), blowing, primer coating, painting, stencilling, intercoat and finishing drying.
- [Paint booth for wagons](https://www.tvagonm.com.ua/en/catalog/osk/okrasochno_sushilnaya_kamera_dlya_okraski_vagonov2/): Paint and drying booth has been designed for painting the wagons.
- [Industrial paint booths](https://www.tvagonm.com.ua/en/catalog/osk/industrial_paint_booth/): Painting booths - design and manufacture taking into account the production conditions of the customer. Techvagonmash
- [Dump truck underbody control and straightening stand](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/stend_kontrolya_i_pravki_osnovaniya_kuzova_samosvala/): Dump truck underbody control and straightening stand Description of work, technical characteristics.
- [Stand for dump truck semitrailer frames alignment](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/stend_pravki_ramy_polupritsepa_samosvala/): Stand for dump truck semitrailer frames alignment Description of work, technical characteristics.
- [Stand for insulated bodies assembly](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/stend_sborki_izotermicheskogo_kuzova/): Stand for insulated bodies assembly Description of work, technical characteristics.
- [Multipurpose stand for bodies assembly](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/universalnyy_stend_sborki_kuzova_samosvala/): Multipurpose stand for bodies assembly Description of work, technical characteristics.
- [Robotic welding system for trailed vehicle assemblies](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/robotizirovannyy_kompleks_dlya_svarki_uzlov_pritsepnoy_tekhniki/): Robotic welding system facilitates a range of technological operations related to robotic welding of trailed vehicle assemblies. Techvagonmash
- [Multipurpose stand of dump trucks semi-trailer frame assembly](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/universalnyi_stend_sborki_ram_polupritsepov_samosvalov/): Multipurpose stand of dump trucks semi-trailer frame assembly Description of work, technical characteristics.
- [Multipurpose stand of semi-trailer frame assembly](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/universalnyy_stend_sborki_ram_polupritsepov/): Multipurpose stand of semi-trailer frame assembly Description of work, technical characteristics.
- [Robotic center for dumper side boards assembly and welding](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/robotizirovannyy_kompleks_sborki_i_svarki_bortov_samosvalov/): The robotic center is a set of equipment providing the automatic welding of dumper side walls.
- [Robotic center for assembly and welding of a dump truck back door](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/robotizirovannyy_kompleks_sborki_i_svarki_zadnikh_dverey_samosvala/): Robotic center represents an equipment complex providing automatic welding of 4 models of dump truck backboards. Techvagonmash
- [Multipurpose line for assembly and welding of girders](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/universalnaya_liniya_sborki_svarki_lonzheronov_polupritsepov/): Multipurpose line for assembly and welding of girders Description of work, technical characteristics.
- [Overhead Conveyor Shot Blasting Machines for Castings, Weldments and Steel Structures](https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/overhead-conveyor-shot-blasting-machines/): Overhead conveyor shot blasting machines for castings, weldments, steel fabrications and heavy industrial parts. Custom monorail blast systems with capacities up to 5000 kg.
- [Shot blasting machine for blast cleaning of welded metalwares](https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/drobemetnaya_kamera_dlya_ochistki_svarnykh_metallokonstruktsiy/): The machine is designed for shot blasting of welded metalware (up to the 2nd purification degree acc. to GOST 9.402-80 PSA2½ ISO 8501-2 in stationary conditions).
- [Lifting jack for main frame aligning](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tyagovogo_podvizhnogo_sostava/ustanovka_domkratnaya_dlya_vyverki_glavnoy_ramy/): Lifting jack for main frame aligning Description of work, technical characteristics.
- [Shot blasting machines with a turntable](https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/universalnaya_drobemetnaya_kamera/): Shotblasting chamber with a turntable is a multipurpose solution for productions where high efficiency is not needed.
- [Line for welding of electric locomotives side-frames](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tyagovogo_podvizhnogo_sostava/liniya_izgotovleniya_bokovin_ram_kuzovov_/): This line is multipurpose one - it ensures assembly and welding of side- frames of all produced models of the electric locomotives. Techvagonmash
- [Multipurpose positioner for electric locomotive underframe](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tyagovogo_podvizhnogo_sostava/universalnyy_kantovatel_dlya_ram_/): The positioner has been designed for electric locomotive underframe positioning, lifting and rotation for convenient welding.
- [Multipurpose stand for locomotive underframe assembly](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tyagovogo_podvizhnogo_sostava/universalnyy_stend_sborki_ram_magistralnykh_teplovozov/): Multipurpose stand for locomotive underframe assembly Description of work, technical characteristics.
- [Preservation Lines](https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/preservation-lines/): The line is designed for shotblasting ( to the traetment degree Sa 2 ½ ISO 8501-1) of sheet and profiled metal roll with the subsequent applying of preservation coating (current conducting primer).
- [Roller conveyor shot blast machines](https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/roller-conveyor-shot-blast-machines/): Roller conveyor shot blast machines KD-800–KD-3200: passage width up to 3200mm, Sa 2.5 / Sa 3 (ISO 8501-1). Custom design & commissioning. Request a quote.
- [Rod Charging Machine](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_gorno_obogatitelnykh_kombinatov/mashina_dlya_zagruzki_sterzhney_v_melnitsu/): Machine for automatically loading grinding rods into rod mills. Equipment for mining and processing plants. Designed and manufactured to customer specifications
- [Integrated automated line for weighing, length measuring, stamping and marking of pipes](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/transport_tubes/): The transport mechanization plant consists of a set of equipment that provides weighing by the piece, measuring the pipes length, applying a background stripe and stamping on the front and rear end of pipes as well as longitudinal marking of pipes.
- [Blastroom for pipes end cleaning with JFE premium connection](https://www.tvagonm.com.ua/en/catalog/blast_rooms/drobestruynaya_kamera_dlya_ochistki_kontsov_trub/): The blastroom is intended for cleaning of pin pipe ends with JFE premium connection for obtaining Ra 40 – 130 microinch roughness.
- [Pipes inner diameter control plant](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/ustanovka_kontrolya_vnutrennego_diametra_trub/): The plant is intended for control of pipes drift diameter with outer diameter from 139 to 340 mm after power coupling.
- [Couplings phosphating bath](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/vanna_dlya_fosfatirovaniya_muft/): The bath is intended for manganese phosphating of couplings.
- [Pipe insulation line with extruded polyethylene coating](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/liniya_izolyatsii_trub_ekstrudirovannym_polietilenom/): The line is designed for covering anticorrosion insulation of 3 layers (adhesive substance, polyethylene).
- [Pipe shot blasting machines](https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/kamera_drobemetnaya_dlya_ochistki_trub/): The shotblasting machine is designed for cleaning of pipes up to the 2nd treatment degree according to PSA 2 1/2 ISO 8501-2 in stationary conditions.
- [Pipe inspection and acceptance rack](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/inspektsionnyy_stellazh_osmotra_i_priemki_trub/): The inspection rack is designed for inspection and acceptance of pipes by QC staff. | Description of work, technical characteristics.
- [Pipe handling transport systems](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/transportnye_sistemy_dlya_peremeshcheniya_trub/): Transport systems for moving pipes: roller tables, racks, transfer devices, stackers. Automation based on Siemens. Turnkey design and manufacturing.
- [Shotblasting equipment for railroad axles machining](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_osey/shot_blasting_machine_for_processing_railway_axles/): The plant is designed for preparation of the surface of the axles central part before painting.
- [Railway axles coating line](https://www.tvagonm.com.ua/en/catalog/osk-okrasochno_sushilnye_kamery/osi/): The line is intended for functional or protective/decorative coating of railway axles
- [Railway wheels painting line](https://www.tvagonm.com.ua/en/catalog/osk-okrasochno_sushilnye_kamery/liniya_okraski_zheleznodorozhnykh_koles/): The line is intended for process operations on railroad wheels surface preparation and coating. Techvagonmash
- [Railway wheelset coating line](https://www.tvagonm.com.ua/en/catalog/osk-okrasochno_sushilnye_kamery/liniya_z_nanesennya_ekspluatatsiynogo_pokrittya_na_kolisni_pari/): Railway wheelset coating line Description of work, technical characteristics.
- [Press loading of absorbing devices](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/press_zaryadki_pogloshchayushchikh_apparatov/): Press loading of absorbing devices Description of work, technical characteristics.
- [Automated center sill drilling center](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/avtomatizirovannaya_liniya_sverlovki_khrebtovoy_balki_/): Automated center sill drilling center Description of work, technical characteristics.
- [Robotic complex for welding cross beams of freight wagons](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/robotizirovannyy_kompleks_svarki_poperechnykh_balok_vagonov_/): Robotic complex for welding cross beams of freight wagons Description of work, technical characteristics.
- [Line for center sill I-beam and bottom chord manufacturing](https://www.tvagonm.com.ua/en/catalog/avtomatizirovannye_sistemy_na_baze_komponentov_suher_/liniya_izgotovleniya_dvutavra_khrebtovoy_balki_i_nizhney_obvyazki_/): The line provides a set of production operations connected with manufacturing of center sill I-beam and bottom chord of a gondola car side wall.
- [Shot blasting room for cleaning wagon frames](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/kamera_drobestruynaya_dlya_ochistki_ram_vagonov/): The shot blasting room is designed for cleaning the outer surface of car frames with shot. The cleaning degree is up to the SA 2,5 SIS 055900.
- [Car brake system test stand](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/stend_dlya_ispytaniya_tormoznoy_sistemy_vagonov/): Car brake system test stand Description of work, technical characteristics.
- [Plant for internal cleaning of pipes](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/ustanovka_vnutrenney_ochistki_trub/): Plant for internal cleaning of pipes Description of work, technical characteristics.
- [Bath for pipes testing](https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/vanna_dl_yaispytaniya_trub/): Bath for pipes testing Description of work, technical characteristics.

#
# Detailed Content


## Pages

> Download Techvagonmash catalogs, brochures, presentations and technical documentation for railway, metallurgy, welding and industrial equipment.

- Published: 2025-04-16
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/download/

Company products booklet Special process equipment for transport machine building enterprises Company products booklet Скачать Company products booklet Shot blasting and abrasive blasting equipment Booklet «Shot blasting and airblast equipmentt» Скачать Company products booklet Equipment for manufacturing of attached implements and towed vehicles for trucks Booklet «Equipment for manufacturing of attached implements and towed vehicles for trucks» Скачать Company products booklet Automated sheet metal storage systems Booklet «Automated sheet metal storage systems» Скачать Скачать Company presentation Скачать


> Turnkey projects: from the design stage to installation supervision and commissioning, including the production of special technological equipment.

- Published: 2025-04-16
- Modified: 2025-07-04
- URL: https://www.tvagonm.com.ua/en/turnkey/

Comprehensive projects for freight wagon manufacturing facilities Complete cycle on implementation of projects in the sphere of freight cars building: from design to reaching the project capacity and products sales commencement. Подробнее Rail social transport manufacture Turn-key projects in the sphere of rail transport production arrangement: passenger cars, metro cars, trams, etc. Подробнее Comprehensive Projects for Organizing Freight and Passenger Wagon Repair Facilities Techvagonmash offers integrated solutions for development of design documentation in the field of new construction, technical re-equipment and reconstruction of enterprises for repair of freight and passenger cars (wagon repair plants and depots). Подробнее Organization of production for modernization and repair of traction rolling stock Сomprehensive projects for the organization of production facilities for the modernization and repair of traction rolling stock (shunting and mainline diesel locomotives, electric locomotives) Подробнее Vessels manufacture Techvagonmash has a long-term experience in manufacture of special process equipment for vessels manufacture. Подробнее Turnkey Projects for Organizing the Production of Trailers and Mounted Equipment for Commercial Vehicles Attached implements and towed vehicles manufacture for commercial vehicles Подробнее Design and construction of workshops and production complexes for surface preparation and painting Techvagonmash offers a full cycle of engineering, including project and design works, manufacturing of equipment, equipping of enterprises and implementation of projects with appropriate certification. Подробнее Organization of bucket and roller containers production Techvagonmash offers comprehensive projects on making of highly-automated production on bucket and roller containers output. Подробнее Our competitive advantage is that the company renders a full package of services: from...


> Equipment for the production and repair of railway transport, robotics and automation of welding, automated warehouses.

- Published: 2025-04-16
- Modified: 2025-05-17
- URL: https://www.tvagonm.com.ua/en/catalog/

Railcar manufacturing equipment Techvagonmash implements turnkey projects for the construction or modernization of wagon-building plants: technological solutions, design and manufacture of special technological equipment, supervision of installation and commissioning works, personnel training. Подробнее Railway workshop equipment Teсhvagonmash offers comprehensive solutions for the development of design documentation in the field of new construction, technical re-equipment and reconstruction of enterprises for the repair of freight and passenger cars (car repair plants and depots). Tekhvagonmash solves issues of comprehensive design in all parts and sections of the project - from the selection of the construction site to the turnkey delivery of the facility. Подробнее Equipment for manufacture of traction rolling stock Special technological equipment for the production of traction rolling stock (diesel locomotives, electric locomotives, diesel trains, etc. ). Technological transport for movement (traversers, turntables). Подробнее Equipment for tank containers and railway tank vessels manufacture Techvagonmash has a long-term experience in manufacture of special process equipment for vessels manufacture. We offer complex solutions in projects of vessel manufacture automatization: handling systems for blanks and finished items transfer, automatic lines for sheets welding, assembly equipment for head-to-shell welding, vessel automatic welding line. The equipment is designed according to output production program and production conditions of the customer. Подробнее Equipment for the production of commercial vehicles Implementation of turnkey projects in the field of production of trailers and mounted equipment for commercial vehicles. Our team carries out comprehensive design of machine-building enterprises on a turnkey basis: development of process schemes and layouts, selection and delivery...


> Techvagonmash news: new projects, equipment deliveries, engineering innovations, exhibitions and the latest developments in industrial manufacturing.

- Published: 2025-04-16
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/news/

Категория Выберите категорию Automated storage systems (4) Metallurgy (2) Painting (6) Robotization (3) Shot blasting (10) Transport engineering (5) 21. 04. 2026 Techvagonmash Launches New Freight Wagon Axle Box Housing Washing Machine Techvagonmash announces the launch of a new freight wagon axle box housing washing machine, designed for efficient and automated cleaning of railway components. Подробнее 29. 01. 2026 Techvagonmash Launches Production of a New Type of Industrial Equipment Techvagonmash has expanded its product portfolio by launching the production of a new type of technological equipment — a Rod Charging Machine for Mills. Подробнее 24. 07. 2025 Another Batch of Automated Vertical Storage Warehouses Shipped to Customer Techvagonmash has successfully shipped another batch of automated vertical lift storage systems to a customer. Подробнее 02. 06. 2025 Equipment for Zhmerynka Railway-car Repair Plant Equipment for processing bearing rollers has been delivered to Zhmerynka Railway-Car Repair Plant Подробнее 28. 04. 2025 Installation supervision and commissioning for LTG Cargo (Lithuania) Supervised installation and commissioning of the next batch of equipment for the production line of freight cars for LTG Cargo (Lithuania) was carried out. Подробнее 1 2


> Techvagonmash completed projects: industrial equipment for railway manufacturing, metallurgy, robotic welding and turnkey production automation solutions.

- Published: 2025-04-16
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/

Automotive industry Сomprehensive engineering project for the establishment of a modern production facility for mounted and trailer equipment for trucks Techvagonmash has successfully implemented a comprehensive engineering project for the establishment of a modern production facility for mounted and trailer equipment for trucks at the UzAuto Trailer plant in Samarkand. Freight car building Kazakhstan Wagon Building Company: Gondola car production in Ekibastuz Techvagonmash has implemented a comprehensive project for the establishment of a modern freight railway wagon manufacturing facility based at the enterprise Kazakhstan Wagon Building Company in the city of Ekibastuz. Robotic complex for welding of end walls of gondola wagons In modern railcar manufacturing, process automation plays a key role in improving efficiency and quality. The robotic gondola car end wall assembly and welding system is a high-tech solution designed to optimize assembly and welding operations. This system ensures precise assembly and automated welding of end walls in the reverse position, as well as robotic arc welding in the normal position. Robotic complex for welding center sills Modern freight car manufacturing relies heavily on robotic welding technologies and production automation. This robotic welding system is designed to perform high-precision longitudinal seam welding of freight car center sills, ensuring outstanding accuracy, repeatability, and reliability. Project: Automatic Welding Stand for Spine Beam with I-Beam The automatic welding stand for spine beams with I-beams is a high-tech equipment complex designed for assembly, tack welding, and full welding of an I-beam to a spine beam in a fully automated mode. Project: Automated...


> Explore Techvagonmash clients and completed projects worldwide. Turnkey industrial equipment solutions for railway, metallurgy and manufacturing industries.

- Published: 2025-04-16
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/clients/

Alstom A large French engineering company, one of the world leaders in the production of railway transport. As part of the cooperation, equipment was supplied to Alstom’s subsidiary in Kazakhstan, JSC Electric Locomotive Kurastyru Zauyty. Вебсайт: alstom. com General Electric American multinational conglomerate founded in 1892, and incorporated in New York state and headquartered in Boston. The company operates in aviation, power, renewable energy, digital industry, additive manufacturing and venture capital and finance Вебсайт: ge. com Interpipe Interpipe is a Ukrainian industrial company, a manufacturer of seamless pipes and railway wheels. In collaboration with Techvagonmash, equipment packages were developed, manufactured, and delivered, including: a mechanization system for transporting a pipe painting line; a railway wheel painting line; and an axle painting line. Вебсайт: interpipe. biz UZAUTO TRAILER The company has mastered the full cycle of production of tipper bodies, flatbed, isothermal, awning and all-metal vans, tipper semi-trailers, container carriers. Вебсайт: uzautotrailer. uz


> The history of Techwagonmash – production of technological equipment since 1965. Stages of development and innovation of the enterprise.

- Published: 2025-04-16
- Modified: 2026-02-02
- URL: https://www.tvagonm.com.ua/en/about/history/

1965 1965 – Establishment of a special design-engineering department of the equipment of the Ukrainian SSR State Planning Committee. 1972 Establishment of the all-union scientific research and design technology institute of railway car building (VNIPTIvagon). 1972 - 1991 VNIPTIvagon made designs as well as equipped almost all the railway car building enterprises of the USSR with special process equipment during this period of time. 1994 Establishment of “ Techtransmash” JSC 2003 Establishment of “NPF ”Techvagonmash” LLC 2010 Certification of the quality management system according to ISO 9001-2008, welding production according to EN ISO 3834-2:2005 2013 Start of implementation of projects in the automotive industry. Turnkey implementation of a project for organizing production of trailers and mounted equipment for commercial vehicles. 2015 Start of implementation of projects in the field of metallurgy. Implementation of large projects for Interpipe.


> Watch Techvagonmash videos featuring industrial equipment, completed projects, robotic systems, manufacturing processes and engineering solutions.

- Published: 2025-04-16
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/videos/

Robotic center for metro car roof welding Demonstration of the robotic welding center for subway car roofs. Смотреть Headstock and Tailstock Welding Positioner (bespoke design) This video showcases the operation of a Headstock and Tailstock Welding Positioner — a bespoke solution designed for welding large-scale components. Смотреть Top 10 reasons to invest in robotic process automation in welding production Video about the advantages of robotic welding Смотреть Robotic center for welding of gondola cars end walls Demonstration of the work of the Robotic center for welding of gondola cars end walls. Смотреть Railway wheels painting line Railway wheels painting line for Interpipe Смотреть Beam rotator for structural steel fabricators This video demonstrates the operation of a Beam Rotator for structural steel fabricators. The equipment ensures secure clamping and smooth rotation of steel profiles, providing optimal access for welding and simplifying the handling of large components. Смотреть 1 2


> Techvagonmash production facilities: CNC machining, welding, painting and full-cycle manufacturing of industrial equipment.

- Published: 2025-04-16
- Modified: 2026-07-22
- URL: https://www.tvagonm.com.ua/en/about/proizvodstvennye-moshchnosti/

Machining department Machining department performs the whole range of machining works The department is fitted up with an up-to-date multipurpose equipment, machining centers, СNС equipment. Machining of flat and shaped surfaces of large parts on planomilling machine with СNС mod. XHL-6500, "PENTAMAC", Italy. Maximum dimensions of machining x/y/z - 6500/540/520mm. Milling machining of the parts on a milling machine with СNС mod. XR – 760, "PENTAMAC", Italy. Maximum dimensions of machining 760/400/400 mm. Turning operations on lathes with СNС "PENTAMAC", mod. HV – 2000 and QT – 1500, as well as on multipurpose lathes mod. 16К20 and 1К62, ДИП – 300 with dimensions of the machined part up to 420 х 1500 mm. The installed lathe is made by "MG", Italy. The dimensions of the machined item on this lathe are Ø1400 х 1500mm. Manufacturing of keyways, slits and grooves on shaped and flat surfaces on slotting machine mod. 7А420. Maximum cutter stroke is 200mm. Cutting of horizontal and worm wheels on gear-hobbing machine mod. 5К32А. Main technical specification of the machine: Cutting of horizontal and worm wheels on gear-hobbing machine mod. 5К32А. Main technical specification of the machine:- maximum module of the cut wheel – 8 mm maximum diameter of the cut wheel – 500 mm. maximum length of the cut horizontal wheels – 300 mm. maximum length of the cut horizontal wheels – 300 mm. maximum diameter of the cut worm wheels – 500 mm. Operations on peripheral grinding on a surface-grinding machine mod. 3Б72. The biggest sizes...


> Read Techvagonmash articles on industrial equipment, railway manufacturing, robotic welding, shot blasting, paint systems and production automation solutions.

- Published: 2025-04-16
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/blog/

Категория Выберите категорию Automated storage systems (4) Metallurgy (2) Painting (6) Robotization (3) Shot blasting (10) Transport engineering (5) 11. 08. 2026 Transport engineering Modernizing Freight Wagon Manufacturing Plants: Where to Start Technical Re-Equipment Wagon building is a serial production business, where every minute of line downtime multiplies across the number of units in the output schedule. Unlike a repair cycle, this isn't about a single item — it's about repeatability: thousands of identical welds, hundreds of identical car body assemblies, stable geometry shift after shift. Подробнее 17. 07. 2026 Axle Box and Bearing Dismantling & Washing System In this new article, we explore the Axlebox and Bearing Dismantling and Cleaning Complex from Techvagonmash: a single line that combines axlebox removal from the wheelset, bearing removal, and separate cleaning of the axlebox housings and bearings. Подробнее 16. 07. 2026 Robotization 7 Factors That Determine Success in Robotic Welding Implementation Robotic welding: 7 factors that decide whether the project pays off A robot doesn't fix bad fixturing, skip training, or replace maintenance. Here's what to plan for before you invest in a robotic welding cell. Подробнее 15. 07. 2026 Automated storage systems Vertical Lift Warehouses: A Path to Operational Excellence Our new article looks at how TL-1900 to TL-4100 vertical lift warehouses reclaim space once taken up by static shelving, deliver accurate picking, and provide real-time, reliable inventory data. Подробнее 14. 07. 2026 Transport engineering What Is a Traverser: Design, Specifications and Operating Principle What is a traverser? We explored its...


> Information about the certificates of Teсhagonmash

- Published: 2025-04-16
- Modified: 2025-09-18
- URL: https://www.tvagonm.com.ua/en/about/patents/

The company's quality assurance policy is aimed at maximum satisfaction of product consumers' requests and is based on comprehensive compliance with national and international quality standards, certification of production and all types of products.


> Contacts | Techvagonmash

- Published: 2025-04-16
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/contacts/

Main office: Research-and-production enterprise "Techvagonmash" prospect Poltavsky 2-D, Kremenchuk, Poltava region, Ukraine, 39627 Tel: +38 (067) 818-18-20 (WhatsApp) +38 (050) 394-00-02 E-mail: market@tvagonm. com. ua


- Published: 2025-04-16
- Modified: 2025-04-16
- URL: https://www.tvagonm.com.ua/en/sitemap/

СтраницыAbout usBlogHistory of enterpriseManufacturing capabilitiesNewsOur clientsImplemented projectsVideosСertificatesComprehensive solutions for industrial engineeringContact information DownloadProductsSitemapTurnkey projectsБлог10 Reasons to Invest in Robotic Welding5 Reasons to Implement a Spray Booth at Your Production Facility7 Factors That Determine Success in Robotic Welding ImplementationAutomated Drilling Systems for Railcar ManufacturingAutomated Rack-Type WarehousesAutomated Vertical Lift Storage Systems: Innovation in Warehousing and LogisticsAxle Box and Bearing Dismantling & Washing SystemChain Beam Rotators: How BeamMaster Series Equipment Saves Time and Money in ProductionEvaluation of dust content of steel surfaces before painting — ISO 8502-3Headstock and tailstock positioners: benefits for welding applicationsHow a Paint and Drying Chamber Works: Complete Guide to Design and OperationLifting Platforms for Railcar Body Finishing by Techvagonmash — Safety, Flexibility and Production EfficiencyModernizing Freight Wagon Manufacturing Plants: Where to Start Technical Re-EquipmentOverview of Popular Shot Blasting Equipment ModelsPipe finishing line for InterpipePreservation lines: shot blasting and painting in one solutionRailway wheel coating lineReasons why robotization of industrial enterprises is being held backRemoval of Abrasive Residue and Dust After Shot Blasting | Surface Preparation for PaintingSafety in a Shot Blasting Chamber: 10 Rules for OperatorsSandblasting vs Shot Blasting vs Wheel Blasting: Full Comparison GuideShot blasting equipment: purpose, types, characteristicsShot Blasting Problems: Causes, Warning Signs and SolutionsThe True Cost of Metal Storage: Hidden Expenses and How Automation Improves ProductivityTransport systems for surface preparation and painting linesVentilation Calculation for Paint Booths: A Complete GuideVertical Lift Warehouses: A Path to Operational ExcellenceWhat Is a Traverser: Design, Specifications and Operating PrincipleWhat Is Shot Blasting? Process, Equipment, Applications & BenefitsWhat You Need to...


> Techvagonmash is one of the leading designers and manufacturers of special technological equipment for transport engineering enterprises.

- Published: 2025-04-16
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/

Research and Production Enterprise "Techvagonmash" LLC is a leader in railway transport manufacturing process.

Techvagonmash is one of the leading designers and manufacturers of special technological equipment for transport engineering enterprises. Our long experience helped us in deep understanding of manufacturing process in transport machine building. We offer up-to-date high-technology solutions, customized according to products specification and work environment. Our basic principles in wagon-building production are flexible technologies, rapid changeover of equipment from one wagon model to another, minimal human factor, rational use of production space. Our competitive advantages include a full range of services from design stage to supervised installation and commissioning stage, including special-purpose process equipment manufacturing.   The main areas of the company's activity: comprehensive design and equipping of transport machine building enterprises; design and manufacturing of special process equipment for railroad cars manufacture; process equipment for railroad cars repair; equipment for the production of commercial vehicles; storage systems; robot-operated welding units; shotblasting equipment; spray-and-drying cabinets; filter-ventilating equipment; equipment for construction and repair of oil pipelines, gas pipelines.


> Robotic welding complexes, shot blasting equipment, paint booths, positioners, automated warehouses | Techvagonmash

- Published: 2025-04-15
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/

News 21 Апрель Techvagonmash announces the launch of a new freight wagon axle box housing washing machine, designed for efficient and automated cleaning of railway components. 29 Январь Techvagonmash has expanded its product portfolio by launching the production of a new type of technological equipment — a Rod Charging Machine for Mills. 24 Июль Techvagonmash has successfully shipped another batch of automated vertical lift storage systems to a customer. Архив новостей About us About us Research and Production Enterprise "Techvagonmash" LLC is a leader in railway transport manufacturing process. Подробнее Products Automatization, robotization of welding facilities Design and manufacture of robotic welding systems based on Fanuc robots. Equipment for manufacture of traction rolling stock Special technological equipment for the production of traction rolling stock (diesel locomotives, electric locomotives, diesel trains, etc. ). Technological transport for movement (traversers, turntables). Equipment for metallurgy Mechanization and transportation systems for pipe production, equipment for painting railway wheels and wheel pairs. The equipment is designed taking into account the specifics of severe operating conditions and requirements for maximum reliability. We offer both serial solutions and individual development for specific customer tasks. Equipment for tank containers and railway tank vessels manufacture Techvagonmash has a long-term experience in manufacture of special process equipment for vessels manufacture. We offer complex solutions in projects of vessel manufacture automatization: handling systems for blanks and finished items transfer, automatic lines for sheets welding, assembly equipment for head-to-shell welding, vessel automatic welding line. The equipment is designed according to output production program...




## News

> Techvagonmash announces the launch of a new freight wagon axle box housing washing machine, designed for efficient and automated cleaning of railway components.

- Published: 2026-04-21
- Modified: 2026-04-21
- URL: https://www.tvagonm.com.ua/en/about/news/news_buksa/

Techvagonmash announces the launch of a new freight wagon axle box housing washing machine, designed for efficient and automated cleaning of railway components.

Techvagonmash announces the launch of a new freight wagon axle box housing washing machine, designed for efficient and automated cleaning of railway components. The new solution is developed to meet modern industry requirements for cleaning quality, automation, and energy efficiency at wagon repair and maintenance facilities. Advanced Technology and High Performance The washing machine provides a complete processing cycle, including: hot solution washing clean water rinsing air drying Thanks to its tunnel-type design and conveyor-based operation, the system ensures a capacity of up to 40 axle box housings per hour, significantly increasing productivity and throughput. Efficient Cleaning and Resource Optimization Special attention has been given to reducing operating costs and improving environmental performance. The machine is equipped with: a closed-loop washing solution system an integrated oil separation unit (skimmer) automatic control of liquid level and temperature These features ensure effective cleaning while minimizing water and chemical consumption. Automation and Process Control The equipment is powered by a PLC-based control system, enabling: full automation of the washing process consistent and repeatable cleaning quality flexible operation settings reduced human factor influence Flexible Integration The washing machine can be easily integrated into existing production lines or supplied as a standalone unit. Its design allows customization to meet specific customer requirements.


> Techvagonmash has expanded its product portfolio by launching the production of a new type of technological equipment — a Rod Charging Machine for Mills.

- Published: 2026-01-29
- Modified: 2026-01-29
- URL: https://www.tvagonm.com.ua/en/about/news/news_machines_stergen/

Techvagonmash has expanded its product portfolio by launching the production of a new type of technological equipment — a Rod Charging Machine for Mills.

Techvagonmash has expanded its product portfolio by launching the production of a new type of technological equipment — a Rod Charging Machine for Mills. The new machine is designed for the mechanized and safe loading of rods into grinding mills used in mineral processing, metallurgical, and other heavy industries. Its implementation significantly reduces manual labor, improves occupational safety, and ensures stable and efficient operation of the grinding process. https://youtu. be/QqVb73Y_uLg? si=CoI2nvkarGZrqA5U The Rod Charging Machine was engineered by Techvagonmash specialists with consideration for real operating conditions and the specific requirements of industrial facilities. The equipment features a robust design, high reliability, ease of maintenance, and the ability to be integrated into existing technological lines at customer sites. The launch of this new product represents another step in Techvagonmash’s strategy to expand its range of engineering solutions and confirms the company’s expertise in the design and manufacture of custom industrial equipment. Techvagonmash continues to invest in in-house engineering development, offering customers comprehensive and effective solutions for production modernization and efficiency improvement.


> Techwagonmash has successfully shipped another batch of automated vertical lift storage systems to a customer.

- Published: 2025-07-24
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/news/another-batch-of-automated-vertical-lift-storage-systems-shipped-to-customer/

Techvagonmash has successfully shipped another batch of automated vertical lift storage systems to a customer.

Techvagonmash has successfully shipped another batch of automated vertical storage warehouses to a customer. This modern equipment is designed to optimize warehouse logistics and automate product storage at an industrial facility. Each vertical lift storage system is a high-tech vertical storage solution with intelligent control, providing fast access to stored items, significantly reducing the required floor space, and enhancing warehouse operation safety. The shipment was carried out on schedule, with all systems passing quality control and preliminary configuration. Installation and commissioning will be performed at the customer’s site over the coming weeks by the company’s technical specialists. Techvagonmash continues to actively develop its warehouse automation segment, delivering advanced solutions that increase the efficiency and reliability of industrial operations.


> Equipment for processing bearing rollers has been delivered to Zhmerynka Railway-Car Repair Plant

- Published: 2025-06-02
- Modified: 2025-07-10
- URL: https://www.tvagonm.com.ua/en/about/news/gmerinka/

Equipment for processing bearing rollers has been delivered to Zhmerynka Railway-Car Repair Plant

Equipment for processing bearing rollers has been delivered to Zhmerynka Railway-Car Repair Plant: machine for cleaning the cylindrical surface of bearing rollers and Roller End-Face Cleaning Unit The machine was developed based on the customer’s specific requirements and the characteristics of their production process. This piece of equipment ensures high-precision machining, consistent surface quality, and a significant reduction in production cycle time. We remain a reliable manufacturer of innovative equipment for the railway industry and mechanical engineering.


> Supervised installation and commissioning of the next batch of equipment for the production line of freight cars for LTG Cargo (Lithuania) was carried out.

- Published: 2025-04-28
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/news/ltg_cargo_lithuania/

Supervised installation and commissioning of the next batch of equipment for the production line of freight cars for LTG Cargo (Lithuania) was carried out.

Supervised installation and commissioning of the next batch of equipment for the production line of freight cars for LTG Cargo (Lithuania) was carried out. Techvagonmash developed a project, designed and manufactured a complex of special technological equipment for a universal line for the production of freight cars: gondola cars, platforms, hopper cars.


> An article has been added to the article section: Shot blasting equipment: purpose, types, characteristics.

- Published: 2025-04-28
- Modified: 2026-02-02
- URL: https://www.tvagonm.com.ua/en/about/news/article_shot_blasting_equipment_purpose_types_characteristic/

An article has been added to the article section: Shot blasting equipment: purpose, types, characteristics.

An article has been added to the article section: Shot blasting equipment: purpose, types, characteristics.




## Blog

> A step-by-step approach to modernizing a wagon-building plant: serial production audit, priority areas, and phased equipment rollout.

- Published: 2026-08-11
- Modified: 2026-08-11
- URL: https://www.tvagonm.com.ua/en/about/blog/modernizing-freight-wagon-manufacturing-plants/

Wagon building is a serial production business, where every minute of line downtime multiplies across the number of units in the output schedule. Unlike a repair cycle, this isn't about a single item — it's about repeatability: thousands of identical welds, hundreds of identical car body assemblies, stable geometry shift after shift.

Wagon building is a serial production business, where every minute of line downtime multiplies across the number of units in the output schedule. Unlike a repair cycle, this isn't about a single item — it's about repeatability: thousands of identical welds, hundreds of identical car body assemblies, stable geometry shift after shift. Outdated equipment in this kind of system doesn't just wear out — it caps the line's cycle time and introduces quality variation between batches. The question isn't whether to modernize, but where to start and how to do it without disrupting the production program. Contents: Why modernization becomes unavoidable in serial production Step 1. Technical audit of the serial line Step 2. Prioritizing modernization areas Step 3. Phased rollout without disrupting the production schedule Step 4. Economic justification and payback Step 5. Choosing an equipment supplier Frequently asked questions Bottom line Why modernization becomes unavoidable in serial production Three factors typically push wagon-building plant management toward a technical re-equipment decision: Line cycle time capped by outdated equipment. Even if every individual machine still runs, a slow cycle at one stage — manual car body assembly without a jig, for example — limits the daily output of the entire line. Customer requirements for batch-to-batch consistency. Supply contracts for rolling stock batches specify body geometry tolerances and weld quality that must stay consistent from unit to unit — something outdated, manual equipment can't reliably deliver. Shortage of skilled welders and assemblers. Serial car body assembly and weld-heavy processes require either...


> Automated axle-box unit and bearing dismantling and washing system for railway repair plants. Improves productivity, cleaning quality and maintenance efficiency

- Published: 2026-07-17
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/blog/kompleks-demontazha-i-mojki-buksovogo-uzla-i-podshipnikov/

In this new article, we explore the Axlebox and Bearing Dismantling and Cleaning Complex from Techvagonmash: a single line that combines axlebox removal from the wheelset, bearing removal, and separate cleaning of the axlebox housings and bearings.

The axle box and bearing dismantling and washing system is a single production line for wagon depots and wheelset overhaul shops that covers the full cycle of axle box work on a freight wagon wheelset — from lifting the wheelset onto the overhead track to delivering clean axle box housings and bearings ready for the next repair operations. The system is designed and manufactured by Techvagonmash and complies with GOST R ISO 12100-2007 and GOST R IEC 60204-1-99 safety requirements. Contents: Purpose and application System design and operating principle Axle box dismantling and washing — step by step Technical specifications Key benefits Installation, safety and maintenance Warranty and accompanying documentation FAQ Purpose and application The system is designed to dismantle axle boxes from wheelsets, disassemble them, press out bearings, and wash axle box housings, bearings and axle box components. The equipment is intended for continuous operational readiness and is used during scheduled freight wagon maintenance and overhaul, whenever axle box lubricants or bearings need to be replaced. Typical buyers of this type of equipment are wagon repair plants, wagon depots and wheelset/roller-bearing shops that need to process a steady flow of wheelsets without manually pressing out bearings or washing parts in separate tanks. System design and operating principle The system consists of nine main pieces of equipment integrated into a single production flow: Overhead track for axle box dismantling — a welded frame with three lifting-and-turning mechanisms and wheelset stop/roll-off mechanisms; moves wheelsets between work stations. Drives are pneumatic; wheelsets are...


> How to implement a robotic welding system without downtime or defects: part repeatability, operator training, ventilation, weld monitoring. Insights from Techvagonmash.

- Published: 2026-07-16
- Modified: 2026-07-16
- URL: https://www.tvagonm.com.ua/en/about/blog/7-factors-that-determine-success-in-robotic-welding-implementation/

Robotic welding: 7 factors that decide whether the project pays off
A robot doesn't fix bad fixturing, skip training, or replace maintenance. Here's what to plan for before you invest in a robotic welding cell.

Buying a robotic welding system isn't just about swapping a welder for a manipulator. It changes the entire production process — from part preparation to operator training to your maintenance schedule. Companies that treat implementation as a full project, not a one-off equipment purchase, see real gains in throughput and defect reduction. Companies that skip the planning stage tend to run into downtime and disappointment — usually not because the robot itself is at fault, but because it was never properly set up to succeed. Here are seven things worth thinking through before signing a contract for a robotic welding cell. Part Repeatability Is the Foundation of Automation Operator Training Cannot Be Skipped Ventilation and Guarding Need a Second Look Weld Monitoring and Peripherals Boost ROI Preventive Maintenance Protects the Investment Compatibility Matters When Retrofitting A Robot Can Do More Than Just Weld 1. Part Repeatability Is the Foundation of Automation The quality of a robot-welded part depends directly on the quality and consistency of the blank entering the weld cell. If part geometry varies from batch to batch, the robot will keep welding along its programmed path regardless of where the actual edge sits — and the result is scrap. That's why it's worth reviewing drawings or a 3D model before implementation and assessing how consistently the part can actually be positioned. Fixturing matters just as much. Even a well-made part can end up with a bad weld if it isn't held in an exact position. For shops running...


> How TL vertical lift warehouses reclaim floor space, cut picking errors, and free staff for higher-value work. Insights from Techvagonmash.

- Published: 2026-07-15
- Modified: 2026-07-20
- URL: https://www.tvagonm.com.ua/en/about/blog/storages-lift-article/

Our new article looks at how TL-1900 to TL-4100 vertical lift warehouses reclaim space once taken up by static shelving, deliver accurate picking, and provide real-time, reliable inventory data.

Contents: What "Operational Excellence" Really Means for a Warehouse How a Vertical Lift Warehouse Works Order Instead of Chaos: How Automation Disciplines the Process Your People: From Walking the Floor to Skilled Work Space, Time, and Inventory Control The TL Line: Choosing the Right Model The Bottom Line: Where Operational Excellence Starts Frequently Asked Questions What "Operational Excellence" Really Means for a Warehouse An automated vertical lift warehouse is often seen simply as a way to save space. In practice, it changes the underlying logic of how a warehouse runs — from how a retrieval request is generated to what the storekeeper actually spends their shift doing. Operational excellence isn't a one-time improvement in numbers. It's a plant's ability to run consistently to the same quality standard, regardless of shift, operator, or workload. On the warehouse floor, that means parts are stored densely, found quickly, issued without errors, and protected from damage, dust, and unauthorized access. Automated vertical lift warehouses turn that consistency from an occasional achievement into a built-in property of the process itself. How a Vertical Lift Warehouse Works At the core of the system is a vertical lift module with trays stacked along its full height. The operator doesn't need to climb shelving or search for a location: on request, the lift mechanism automatically locates the correct tray and delivers it to an access window at a comfortable working height. All that's left for the operator to do is pick or place the item and confirm the transaction in...


> Learn how railway traversers (transfer tables) work, explore their design, types, technical specifications and industrial applications.

- Published: 2026-07-14
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/blog/what-is-a-traversers-design-characteristics-and-operating-principle/

What is a traverser? We explored its design, specifications, and safety systems using real traversers manufactured by Techvagonmash as examples.

A traversers (also called a transfer table) is rail-mounted equipment used for the linear and parallel movement of rolling stock — railcars, locomotives, diesel locomotives, or loaded trolleys — from one track to another within the confined space of a workshop, depot, or production site. A traverser replaces a section of railway switches where there isn't room to build one, letting a single platform serve several parallel tracks. Contents: How a Traverser Works Main Components of a Traverser Technical Specifications: Real Model Examples Control System and Operating Modes Traverser Safety Systems Traverser vs. Turntable Installation and Commissioning Where Traverser Are Used Frequently Asked Questions How a Traverser Works A traverser is a platform (base frame) mounted on its own running wheels that moves along rails laid perpendicular to the main tracks of a workshop. Short sections of rail track are installed on the platform. Rolling stock rolls onto the traverser, the platform travels along its guide rails to the target track, and stops so that the platform's rails align with the receiving track's rails — after which the rolling stock can roll off. Platform movement is provided by gear motors on the drive bogies, while movement of the railcar or locomotive across the platform itself is handled by a traction winch: a cable, routed through a double idler block, hooks onto the frame of the unit being moved and pulls it onto or off the traverser. Drive motor speed is smoothly regulated by frequency converters, providing precise acceleration and braking...


> How BeamMaster series beam rotators free up overhead cranes, improve welding safety and speed in metal fabrication shops. Learn how they pay for themselves.

- Published: 2026-07-10
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/beam-rotators-article/

Chain beam rotators help automate the welding process of heavy metal structures, reduce production time, and improve the quality of welded joints. Learn how using modern equipment can reduce production costs, improve work safety, and increase welding efficiency.

Contents: The Problem: Turning Heavy Beams Without a Rotator What Is a Chain Beam Rotator and How Is It Built How the BeamMaster Series Rotator Works 5 Reasons a Rotator Pays for Itself Fast Where Beam Rotation Is Used Why BeamMaster Series Chain Rotators from Techvagonmash FAQ The Problem: Turning Heavy Beams Without a Rotator Turning a beam for all-around access is a routine but critical operation in any metal fabrication shop. Before welding on a clip, drilling a hole, coping a connection, or marking out layout lines, the workpiece has to be rotated into a workable position. For years, shops relied on two methods — both with real drawbacks. A forklift lifts the beam on its forks and turns it manually: the part can easily slip, and with long structural sections this is a direct safety hazard. The alternative is an overhead crane: safer, but highly inefficient, since the crane sits tied up for 20–40 minutes on a single secondary operation while the rest of the shop waits for it to unload material or ship finished parts. That's why mid-size and large fabrication shops increasingly install dedicated beam-positioning equipment — chain rotators. https://youtu. be/SMDZ7ExbQzA? si=R9cFzHmmh8tkcaQP What Is a Chain Beam Rotator and How Is It Built A chain beam rotator is a pair of independently driven stands, built from heavy-duty plate and tubular steel, that cradle the workpiece in a double-link chain and allow it to be raised, lowered, and rotated a full 360 degrees. The construction includes a...


> This article covers three automated drilling systems, the engineering approach behind them, and the turnkey solutions Techvagonmash offers to railcar builders and repair shops. The advantages of this equipment class stand out most clearly when compared with the conventional methods still used across much of the transport machinery industry.

- Published: 2026-07-09
- Modified: 2026-07-24
- URL: https://www.tvagonm.com.ua/en/about/blog/automated-drilling-systems-for-railcar-manufacturing/

This article covers three automated drilling systems, the engineering approach behind them, and the turnkey solutions Techvagonmash offers to railcar builders and repair shops. The advantages of this equipment class stand out most clearly when compared with the conventional methods still used across much of the transport machinery industry.

Content Automated line for the sidewall bottom chord and centre sill I-beam Automated centre sill drilling stand Universal automated frame drilling stand FAQ Conclusion This article covers three automated drilling systems, the engineering approach behind them, and the turnkey solutions Techvagonmash offers to railcar builders and repair shops. The advantages of this equipment class stand out most clearly when compared with the conventional methods still used across much of the transport machinery industry. Automated line for the sidewall bottom chord and centre sill I-beam At many plants still running on legacy technology, the process starts with workers loading a part onto a work stand with an overhead crane. Hole positions are then marked out manually or with a template, followed by centre-punching or, where needed, pilot drilling. After drilling on radial drill presses, the part goes to riveting, and once that's done, the angle bar or I-beam is carried back to storage by crane. As this sequence shows, the overhead crane is used at least three times during drilling and riveting alone — and given how much demand there is on that crane elsewhere in the shop, waiting for it eats up significant time. This workflow also requires several operators from the outset, yet even so the full set of operations takes anywhere from ninety minutes to two hours. On top of the poor throughput, it demands constant, exhausting physical effort from the crew, is frequently accompanied by spills of cutting fluid that leave slippery patches on the shop floor,...


> Discover how automated VerMet storage systems reduce warehouse costs, improve productivity, optimize material handling, and support Industry 4.0 manufacturing.

- Published: 2026-07-07
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/blog/cost-of-sheet-metal-storage/

An automated metal warehouse is not only state-of-the-art equipment but also an effective tool for reducing production costs. Learn about the hidden costs of traditional metal storage, how to calculate the economic impact of automation, and why modern businesses are switching to intelligent storage systems.

For many manufacturers, warehouse costs are measured in square meters. However, the real cost of storing sheet metal and steel materials is much higher. Every minute spent searching for material, every unnecessary crane movement, and every production delay adds hidden costs that directly affect profitability. As manufacturing becomes increasingly automated, warehouse efficiency has become a critical factor in overall production performance. Modern laser cutting systems, robotic welding cells, and automated production lines can only operate at their full potential when materials are delivered quickly, accurately, and safely. This is why manufacturers worldwide are investing in automated storage systems that integrate seamlessly with production processes. What Makes Metal Storage Expensive? The total cost of storage includes much more than warehouse space. Manufacturers should consider: warehouse operating costs; labor expenses; crane and forklift operation; energy consumption; equipment maintenance; inventory management; material handling; production downtime; damaged materials; inefficient internal logistics. When these factors are combined, storage becomes a strategic cost center rather than a simple warehouse function. Hidden Cost #1: Lost Floor Space Traditional storage systems require large floor areas for: storage racks; forklift aisles; crane access; loading zones; temporary material staging; manual picking operations. As production grows, available floor space becomes increasingly valuable. Automated storage towers use vertical space instead of expanding horizontally. By utilizing the full height of a building, manufacturers can reduce storage footprints by up to 70%, freeing valuable production space for additional machinery or assembly lines. Hidden Cost #2: Manual Material Handling Every manual operation increases production costs....


> Why manufacturers are switching to robotic welding: 2-5x higher output, lower filler material costs, and a fix for the skilled-welder shortage. 10 reasons from Techvagonmash.

- Published: 2026-07-06
- Modified: 2026-07-16
- URL: https://www.tvagonm.com.ua/en/about/blog/10-reasons-to-invest-in-robotic-welding/

Robotic welding is no longer an experiment reserved for market leaders — it's a working tool that pays for itself through higher output, lower material costs, and reduced dependence on scarce skilled labor. Below are 10 concrete reasons manufacturers are moving welding operations onto robotic welding cells (RWCs), and how each one shows up on the production floor and the balance sheet.

Robotic welding is no longer an experiment reserved for market leaders — it's a working tool that pays for itself through higher output, lower material costs, and reduced dependence on scarce skilled labor. Below are 10 concrete reasons manufacturers are moving welding operations onto robotic welding cells (RWCs), and how each one shows up on the production floor and the balance sheet. In this article: Increased production output Higher, more consistent product quality Better working conditions for staff Lower operating costs Flexible, fast-changeover production Savings on welding consumables Solving the skilled-labor shortage Eliminating the human-factor variable Easier integration into production More efficient use of floor space 1. Increased production output The primary case for justifying a robot purchase is comparing a robotic welding cell's throughput against your current manual or semi-automatic welding output. In practice, robotic welding runs 2 to 5 times faster than any manual method, thanks to continuous operation, no fatigue-driven pauses, and a consistently steady torch speed. This directly increases the throughput of a welding line without expanding the shop floor. https://youtu. be/-hLFYXo6Ve8? si=FqOHl8NrBKCk1dkI 2. Higher, more consistent product quality Industrial robots position the welding torch with a precision no human operator can match, and repeat the same speed and path on every single part. The result is a consistently high-quality weld and far fewer defects reaching the next stage of production. A company effectively invests in quality upfront, instead of paying later to rework defects — a cost that's common with manual or semi-automatic welding. 3. Better working conditions...


> Why does shot media turn to dust so fast? A breakdown of 10 common shot blasting problems — pressure, separation, nozzles, media contamination .

- Published: 2026-07-02
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/blog/shot-blasting-problems-causes-warning-signs-and-solutions/

Shot blasting problems are not always caused by poor abrasive quality. In practice, the final cost of the process is shaped by a whole set of factors: working pressure, machine type, separator settings, nozzle wear, and how the abrasive is actually cycled through the system.

Shot blasting problems are not always caused by poor abrasive quality. In practice, the final cost of the process is shaped by a whole set of factors: working pressure, machine type, separator settings, nozzle wear, and how the abrasive is actually cycled through the system. So before blaming a "bad batch of shot," it pays to look at the entire process — which is exactly how engineers who design and service shot blasting and shot peening equipment approach diagnostics. A telling example: after one processing cycle, 1 tonne of abrasive typically produces around 45–60 kg of dust. That's a loss rate of roughly 4. 5–6%. For angular (chilled iron) shot, this result is already a warning sign — but it doesn't automatically mean defective material. Just as often, the cause is an overly aggressive process setting, separator misconfiguration, or the naturally higher wear typical of air-blasting systems. The main symptom: excessive shot dusting If one cycle turns 45–60 kg of every tonne of abrasive into dust, that's a sign of elevated consumption. A normal, healthy loss rate is usually 20–40 kg per tonne, i. e. 2–4%. Anything above 50 kg of dust per tonne is a reason to check the process parameters carefully. Loss ratePer 1 tonneAssessment2–4%20–40 kg of dustNormal4. 5–6%45–60 kg of dustWarning sign>6%60+ kg of dustNeeds urgent diagnostics This kind of result isn't a critical anomaly on its own, but it's a clear signal that something in the process is accelerating grain breakdown. 10 of the most common...


> Learn what shot blasting is, how the process works, which machines are used, key applications, benefits, abrasives, and how to choose the right equipment.

- Published: 2026-07-02
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/what-is-shot-blasting/

Shot blasting remains the standard for surface preparation in mechanical engineering due to its speed, repeatability, and the cost-effectiveness of abrasives over large volumes. In this new article, we explore the operating principle, types of shot and equipment, and key differences from sandblasting.

Contents What is shot blasting? How does a shot blasting machine work Types of shot blasting equipment Shot blasting vs. sandblasting: what is the difference? What type of shot is used for shot blasting Surface preparation standards How to choose a shot blasting machine Typical mistakes when choosing shot blasting equipment Why companies choose Techvagonmash shot blasting equipment Advantages of Techvagonmash shot blasting machines Conclusion What is shot blasting? Shot blasting is a high-performance method of mechanical cleaning of metal surfaces using metallic shot, which is accelerated to high speeds by special turbine (shot blasting) wheels. As a result of the abrasive impact, rust, scale, casting residue, old paint, contaminants, and other defects are removed from the surface. Today, shot blasting is considered one of the most effective surface preparation technologies before painting, welding, applying protective coatings, galvanizing, and other manufacturing operations. Thanks to its high productivity and stable cleaning quality, it is widely used in mechanical engineering, railcar manufacturing, metallurgy, shipbuilding, metal structure production, and many other industrial sectors. Shot blasting turbine Unlike manual cleaning or sandblasting, where the abrasive is supplied by compressed air, shot blasting machines use powerful turbine wheels, which significantly increases productivity and reduces the cost of processing. Metal before cleaning Rolled metal after shot blasting How does a shot blasting machine work The operating principle of a shot blasting machine is based on transferring kinetic energy to the metallic shot. The cleaning process includes several sequential stages: The workpiece enters the work chamber. Shot...


> Compare sandblasting, shot blasting and wheel blasting: process, safety, productivity and equipment. Find the right surface prep technology.

- Published: 2026-06-30
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/shotblasting_article/

One of the main methods of surface preparation (cleaning and imparting the required roughness) is sandblasting, shot blasting, and wheel blasting treatment. The topic of differences between sandblasting, shot blasting, and wheel blasting technologies is quite relevant. Substitution of these concepts and terms occurs even in professional circles. At the same time, the differences are very significant, and it is simply impossible to ignore them.

Table of Contents Description of the Sandblasting Process Description of the Shot Blasting Process Description of the Wheel Blasting Process Classification of Wheel Blast Chambers Surface Preparation Grades Advantages and Disadvantages of Sandblasting, Shot Blasting, and Wheel Blasting Technologies One of the main methods of surface preparation (cleaning and imparting the required roughness) is sandblasting, shot blasting, and wheel blasting treatment. The topic of differences between sandblasting, shot blasting, and wheel blasting technologies is quite relevant. Substitution of these concepts and terms occurs even in professional circles. At the same time, the differences are very significant, and it is simply impossible to ignore them. These are completely different types of production equipment, each with its own advantages and objective disadvantages. In this article, we will examine the differences between sandblasting, shot blasting, and wheel blasting technologies, and evaluate the advantages and disadvantages of each. Description of the Sandblasting Process Sandblasting involves cleaning metal using compressed air. The abrasive material in this case is quartz sand. The advantages of sandblasting include the low cost of equipment. Sandblasting is most often used in repair production where high productivity is not required. The disadvantages of sandblasting include a very high health risk to workers. The dust generated during the work poses a huge danger to the health of both the operator and personnel in the work area and can lead to serious occupational diseases (silicosis). Unlike shot blasting, sandblasting cannot provide continuous circulation of the abrasive. This makes it impossible to use sandblasting...


> How to calculate paint booth ventilation: air exchange rate, airflow volume, working zone velocity, equipment selection. Formulas, tables, and a worked example.

- Published: 2026-06-29
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/ventilation-calculation-for-paint-booths-a-complete-guide/

How to calculate paint booth ventilation: air exchange rate, airflow volume, working zone velocity, equipment selection. Formulas, tables, and a worked example.

A paint booth is process equipment whose efficiency and safety depend directly on a correctly designed ventilation system. Errors in airflow calculation lead to coating defects, exceeded exposure limits for hazardous substances, fire-hazardous solvent vapor concentrations, and regulatory non-compliance. This article explains how to properly calculate ventilation for a paint booth — from choosing the air exchange rate to selecting ventilation equipment. Why Accurate Ventilation Calculation Matters for Paint Booths The ventilation system in a paint booth solves several tasks simultaneously: Worker safety — removing solvent vapors, paint aerosol, and dust to concentrations below occupational exposure limits (OEL/PEL). Explosion safety — most paints and coatings form explosive vapor-air mixtures; ventilation must keep vapor concentration below the Lower Explosive Limit (LEL), typically with a safety margin reducing concentration at least fourfold. Coating quality — a stable, directional airflow prevents dust from settling on freshly painted surfaces and ensures even distribution of the spray pattern. Regulatory compliance — the calculation must be verifiable during environmental review, fire safety inspection, and occupational health audits. Key Reference Standards Ventilation calculations for paint booths are typically based on: HVAC design codes and standards (e. g. , national building/HVAC codes, EN 13355 for spray booths in the EU, NFPA 33 in the US) Occupational exposure limit tables for hazardous substances in the work zone Industrial coating safety requirements (analogous to GOST 12. 3. 005 in CIS countries) Equipment manufacturer specifications and paint material safety data sheets (MSDS) Step-by-Step Ventilation Calculation Algorithm Step 1. Determine the Booth...


> A breakdown of paint and drying chamber design: ventilation, filtration, heating, lighting. Chamber types, working principle, and how to choose equipment .

- Published: 2026-06-29
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/blog/how-a-paint-and-drying-chamber-works/

A breakdown of paint and drying chamber design: ventilation, filtration, heating, lighting. Chamber types, working principle, and how to choose equipment for industrial coating.

Introduction The quality of paint applied to large metal structures, railcars, heavy-equipment bodies, and industrial machinery depends less on the spray gun and more on the conditions under which the coating is applied. A paint and drying chamber (paint booth) is an engineered enclosure that creates a controlled environment — clean air, stable temperature, and a safe atmosphere — for applying and curing paint and coating materials. This article explains what a chamber is made of, how it operates, and what to consider when choosing equipment. What Is a Paint and Drying Chamber A paint and drying chamber is a sealed or semi-sealed enclosure (usually a modular structure) equipped with ventilation, filtration, heating, and lighting systems, in which two processes happen sequentially: spray application of the coating material and its thermal drying/curing. Combining both functions in a single space saves floor space and shortens the overall processing cycle for a part. These chambers are used in machine-building plants, railcar repair facilities, auto body shops, agricultural-equipment manufacturers, and any industry that needs a high-quality protective and decorative coating on large metal parts. 1. Shell and Frame2. Supply (Intake) Ventilation3. Exhaust Ventilation and Filtration4. Heating System (Air Heating) 5. Control and Automation6. Lighting7. Doors and Loading Systems Main Components of a Paint and Drying Chamber 1. Shell and Frame The load-bearing structure is a steel frame clad with sandwich panels filled with mineral wool or foamed polymer. The panels serve three functions at once: thermal insulation, sound insulation, and an airtight envelope....


> 10 practical rules that should be built into the design of shot blasting equipment and into the workshop's operating procedures.

- Published: 2026-06-24
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/blog/safety-in-shot-blasting-chamber/

10 practical rules that should be built into the design of shot blasting equipment and into the workshop's operating procedures.

Shot blasting remains one of the most effective ways to prepare a metal surface before painting, welding or coating. It is also one of the most demanding processes on the shop floor when it comes to safety: abrasive dust, noise, compressed air pressure and the risk of a dust-air mixture explosion all call for a systematic approach to protecting personnel. The engineers at Tehvagonmash have put together 10 practical rules that should be built into the design of shot blasting equipment and into the workshop's operating procedures. 1. Emergency stop on the blasting unit and automatic doors The blasting unit's control panel must be fitted with an emergency stop button accessible not only to the operator but to any employee nearby. The chamber's automatic loading doors should also have their own emergency stop circuit — this rules out a situation where a person gets caught by a door or panel during a processing cycle. 2. Dead-man control on the blasting hose A pneumatic or electric self-returning valve (dead-man control) on the blasting hose handle instantly cuts off the supply of abrasive and air the moment the operator releases the grip. This is critical if the operator loses balance, drops the hose, or suddenly feels unwell — the abrasive flow stops without any further human action. 3. Communication between the operator inside the chamber and an observer outside In large shot blasting chambers and walk-through cabins where several operators work, a two-way communication system between the person inside the chamber and...


> Industrial lifting platforms for railcar body finishing and maintenance. Safe, adjustable, high load capacity solutions by Techvagonmash. Operating since 2007.

- Published: 2026-02-13
- Modified: 2026-07-14
- URL: https://www.tvagonm.com.ua/en/about/blog/podemnye-lesa-bezopasnost-na-vysote/

Traditionally, fixed platforms have been used at railcar manufacturing plants for exterior finishing and final body processing. However, conventional solutions have significant drawbacks: limited lifting range, difficulty in positioning workers at the required height, non-compliance with modern industrial safety standards, and inconvenient operation.

Traditionally, fixed platforms have been used at railcar manufacturing plants for exterior finishing and final body processing. However, conventional solutions have significant drawbacks: limited lifting range, difficulty in positioning workers at the required height, non-compliance with modern industrial safety standards, and inconvenient operation. Railcar lifting platforms manufactured by Techvagonmash eliminate these limitations and provide railcar manufacturers with advanced solutions for optimizing production processes. Universal Lifting Platforms for Railcars of Various Heights and Widths Modern lifting platforms allow precise adjustment of lifting height (working level), enabling efficient servicing of railcar bodies of different heights. The platforms can also move longitudinally, ensuring convenient access to railcar bodies of varying widths. Separate vertically movable platforms are provided for end wall servicing. In addition, the systems are equipped with special access devices that ensure safe entry onto the railcar roof. Side-wall service platforms consist of two independent sections, allowing multiple teams to work simultaneously. This significantly increases productivity and reduces finishing time. Key advantages: Adjustable lifting height Suitable for various railcar configurations Independent operation of multiple teams Safe access to roof and end walls High Load Capacity and Fully Equipped Work Areas The lifting platforms have a load capacity of up to 2 tons, allowing welding equipment, tools, and auxiliary devices to be placed directly on the platform. For maximum efficiency, the platforms are equipped with: Electrical outlets Pneumatic connections Integrated lighting providing at least 600 lux in the finishing and exterior processing zone This ensures an efficient and technologically advanced railcar body finishing...


> In this article, we will look at the types of transport systems used for shot blasting and painting of rolled metal and welded metal structures.

- Published: 2025-09-12
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/technological_transport/

In this article, we will look at the types of transport systems used for shot blasting and painting of rolled metal and welded metal structures.

Efficient processing of rolled metal is impossible without a reliable transport system. Even the most advanced equipment cannot unlock its full potential if parts have to be moved manually. That is why the Techvagonmash develops and implements material handling systems for surface preparation and painting lines. In this article, we will look at the types of transport systems used for shot blasting and painting of rolled metal and welded metal structures. Main Types of Transport Systems The most common methods of transportation are roller conveyors and overhead conveyors. There are also specialized solutions for non-standard tasks. Roller ConveyorsRoller conveyors are designed for transporting sheet and profile rolled metal, as well as welded metal structures. They allow safe movement of elements through shot blasting machines and surface treatment lines. Conveyors are particularly effective for wide and very heavy assemblies up to 1. 5 meters high, ensuring stable and safe handling of parts. Overhead ConveyorsFor large and bulky welded structures over 1. 5 meters in height, shot blasting (shot peening) systems with an overhead transport system are used. The choice of a specific rail system depends on the size of the product and technological requirements. For large and bulky welded structures over 1. 5 meters in height, shot blasting (shot peening) systems with an overhead transport system are used. The choice of a specific rail system depends on the size of the product and technological requirements. The main options include: Simple chain conveyor – all hangers move at the same speed. Power...


> How to choose a paint booth for a paint shop. Model overview, energy saving tips, design features and additional options.

- Published: 2025-09-10
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/spray-booths/

Imagine a paint shop — spacious, bright, and ergonomically designed. At first glance, it seems simple: draw up a layout, buy the equipment, install it, and start making money. But what’s the most important thing to start with? Of course — the spray booth!

Imagine a paint shop — spacious, bright, and ergonomically designed. At first glance, it seems simple: draw up a layout, buy the equipment, install it, and start making money. But what’s the most important thing to start with? Of course — the spray booth! All spray and drying booths look similar from the outside: a cabin with bright lighting, a heating system, and ventilation. However, choosing the right booth is not that simple — it’s the most expensive piece of equipment in the shop, and mistakes can be costly. In this article, we’ll explain complex things in simple terms, using the spray and drying booths manufactured by Techvagonmash as an example. How to Choose a Spray Booth When selecting such an expensive piece of equipment, it’s essential to consider quality, productivity, reliability, and cost-efficiency — all balanced with a reasonable price. Quality — Ensures flawless painting results. Productivity — Maximizes time and space efficiency, allowing more parts to be painted per cycle and more cycles per shift. Reliability — Depends on a well-thought-out design, build quality, and durable components, ensuring long service life with proper maintenance. Cost-efficiency — Affects operational costs. Frequent maintenance and downtime reduce shop output and profitability, just like fuel consumption and service costs affect the total cost of owning a car. How a Spray Booth Works The operating principle is generally the same across all models: Painting Mode:Fresh air is drawn in from outside, passes through a coarse filter in the air handling unit, and is...


> This article examines the most popular models of shot blasting equipment: a description of their operation and key characteristics.

- Published: 2025-09-10
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/sravnenie-naibolee-populyarnyh-drobemetnyh-ustanovok-dlya/

This article discusses the most popular shot blasting machines: a description of their operation and key characteristics.

In modern steelmaking, shipbuilding, and mechanical engineering, high-quality shot blasting plays a crucial role. Specialized shot blasting machines are used to remove scale, rust, and contaminants, as well as to prepare metal surfaces for subsequent coating and painting. The Techvagonmash designs high-performance shot blasting machines for various industrial sectors — from shipbuilding to heavy machinery manufacturing. The design and type of equipment depend on the shape, size, and specific features of the processed components. In this article, we’ll review the most popular shot blasting systems and their key characteristics. Shot blasting requires an individual approach depending on the type of product: sheet and profile rolled steel, round bars and pipes, welded structures, heavy machinery components, and shipbuilding parts. For each type of item, there are specialized machines that ensure high-quality and stable processing. Most Popular Shot Blasting Machines Roller Conveyor Shot Blasting Machines for Sheet and Profile Rolled Steel A classic roller conveyor shot blasting machine is suitable for processing components with simple geometries: sheet metal, profiles, beams, and pipes. Processing width: up to 3. 2 meters Processing height: up to 500 mm The workpieces move smoothly and continuously along the conveyor, ensuring consistent cleaning quality. These machines are known for their low maintenance requirements and high reliability. Optional features include: Air-blow units for removing moisture and contaminants Pre-drying chambers for eliminating ice and snow — particularly useful when preparing components for protective coatings. Shot Blasting Machines for Welded Metal Structures Designed for large and heavy welded structures, pipes, profiles,...


> Learn how to properly clean abrasive residue and dust from metal to ensure reliable surface preparation for painting and extend the service life of steel structures.

- Published: 2025-09-10
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/udal_abraz/

Learn how to properly clean abrasive residue and dust from metal to ensure reliable surface preparation for painting and extend the service life of steel structures.

When cleaning sheet and profile rolled metal, it is often necessary to remove abrasive particles and dust from horizontal surfaces. Learn how to properly clean abrasive residue and dust from metal to ensure reliable surface preparation for painting and extend the service life of steel structures. After shot blasting sheet and profile rolled metal, abrasive particles and dust often remain on the surface of the components. The degree of contamination depends on the initial condition of the material before blasting, as well as the equipment settings. To ensure the metal is fully prepared for subsequent painting or protective coating, additional cleaning is required. Why Remove Abrasive Residue and Dust? The main goal of shot blasting is to create a smooth and clean surface that ensures strong adhesion between the paint or coating and the steel. However, residual shot and fine dust particles can significantly reduce adhesion quality. If contaminants are not removed, paint may eventually peel off, corrosion can develop, and the structure may wear out prematurely. Therefore, final cleaning is a mandatory step in preparing steel for further use. Main Methods for Removing Shot and Dust Residue After Shot Blasting Almost all conveyor-type and roller shot blasting machines for processing sheet metal and profiles are equipped with abrasive removal systems. At the exit of the blasting chamber, a brush block is installed to mechanically remove residual shot from the surface. In addition to the brush system, air blow-off units are often used. One or more radial fans generate a...


> Techvagonmash's preservation lines combine shot blasting, surface preparation and application of protective coatings in one automated system.

- Published: 2025-09-04
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/preservation_line/

High-quality surface preparation and interoperation protection of rolled metal products are crucial factors in ensuring maximum service life and the highest quality of protective coatings. This preparation can be achieved through shot blasting, followed by the application of a conductive protective primer on the surface of the rolled metal at the stage of its delivery to production.

High-quality surface preparation and interoperation protection of rolled metal products are crucial factors in ensuring maximum service life and the highest quality of protective coatings. This preparation can be achieved through shot blasting, followed by the application of a conductive protective primer on the surface of the rolled metal at the stage of its delivery to production. Later, after the assembly of the metal structure, it is only necessary to degrease the product and protect the weld seams, which significantly reduces the time required for final surface preparation before painting. Tehvagonmash offers various automated lines for cleaning sheet and profile rolled metal products. For higher efficiency, these lines are designed and customized according to the specific production conditions of each individual customer. By performing a full range of services — from designing the line and its power supply system, manufacturing, installation, commissioning, and personnel training — we strive to fully meet the customer’s requirements and relieve them of any tasks outside their core activities. Standard Equipment Configuration: Feeding conveyor Transportation system Pre-drying and heating chamber Shot blasting chamber Priming chamber Drying chamber Receiving conveyor The traditional configuration of the metal cleaning and preservation line manufactured by Tehvagonmash includes the above equipment. Upon the customer’s request, the line can be additionally equipped with an air-blow chamber designed to remove water, ice, snow, and dirt from the metal surface. Pre-Drying and Heating Chamber As the rolled metal passes through the pre-drying and heating chamber (operating at a temperature of up to 250°C),...


> Correct surface preparation is one of the key factors affecting the durability of paint and protective coatings.

- Published: 2025-09-03
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/dust-evaluation-standards-iso-8502-32017/

Correct surface preparation is one of the key factors affecting the durability of paint and protective coatings. Measuring the level of dust on steel surfaces before painting helps determine whether additional cleaning and preparation are required.

Proper Surface Preparation — A Key Factor in Coating Durability Correct surface preparation is one of the key factors affecting the durability of paint and protective coatings. Measuring the level of dust on steel surfaces before painting helps determine whether additional cleaning and preparation are required. The cleaner the metal, the better the adhesion of the paint or protective coating, which ultimately extends the service life of the structure. The Hazard of Dust on Steel After abrasive blasting, steel surfaces must be completely free of dust. Residual dust particles can significantly reduce the adhesion of paint and protective coatings. Moreover, by absorbing moisture, they accelerate the corrosion process of steel. It is especially important to control dust accumulation on: horizontal surfaces, inner walls of pipes, hard-to-reach areas and cavities of structures. Before painting, special inspections must be carried out to ensure that all surfaces are properly cleaned. Dust Assessment Standards The most widely used international standard is ISO 8502-3:2017. It describes a method for testing steel surfaces for dust contamination using adhesive tape and provides visual reference samples for comparison. According to ISO 8502-3, there are six levels of contamination, ranging from 0 to 5: 0 — No dust detected even under 10x magnification. 1 — Particles are visible only under magnification; diameter less than 50 μm. 2 — Dust barely visible to the naked eye; particle diameter 50–100 μm. 3 — Particles clearly visible; size up to 0. 5 mm. 4 — Dust easily noticeable; diameter 0. 5–2. 5...


> Automated vertical lift storage system: how it works. Save up to 85% of warehouse space. Full-cycle manufacturing, installation, service.

- Published: 2025-07-24
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/blog/automated-vertical-lift-storage-warehouses/

How a VLM works, what it costs, payback period. Save up to 85% of warehouse space. Turnkey manufacturing and installation.

Table of Contents What Is an Automated Vertical Lift Storage System? How It Works Key Benefits vs. Rack Storage Comparison: VLM vs. Rack-Type Automated Storage vs. Traditional Shelving Applications Across Industries Our Vertical Lift System Features How to Choose One and What It Costs ERP and WMS Integration FAQ What Is an Automated Vertical Lift Storage System? A facility storing tooling, components, or spare parts on conventional shelving loses both floor space and time: an operator walks to the rack, searches for the bin, and walks back. A vertical lift module (VLM) removes that walk entirely — the item comes to the operator instead. It's a vertical, computer-controlled storage and retrieval system built on the goods-to-person principle. A lift module moves trays up and down between two columns of storage cells and delivers the requested tray to a single access window. As a manufacturer of vertical lift modules, we engineer these systems around each customer's product range and load requirements. How a VLM Works The system consists of four core components: Lift module — a vertical elevator moving between trays on two sides. Access window — where the operator retrieves the item. Control software — routes requests and optimizes storage locations. Trays/carriers — storage modules, sized and configured per project. Picking cycle: The operator or WMS sends a request for an item. The controller identifies the optimal cell and directs the lift to the corresponding tray. The tray is delivered to the access window. The operator retrieves the item — inventory is updated...


> The research and production firm TECHVAGONMASH has designed and manufactured equipment for a pipe finishing line. The customer for the equipment is the Ukrainian industrial company Interpipe, which has already started the pilot operation of the new line at the Interpipe Niko Tube plant in Nikopol (Dnipropetrovsk region).

- Published: 2025-05-13
- Modified: 2026-07-14
- URL: https://www.tvagonm.com.ua/en/about/blog/integrated_automated_line/

The research and production firm TECHVAGONMASH has designed and manufactured equipment for a pipe finishing line. The customer for the equipment is the Ukrainian industrial company Interpipe, which has already started the pilot operation of the new line at the Interpipe Niko Tube plant in Nikopol (Dnipropetrovsk region).

The research and production firm TECHVAGONMASH has designed and manufactured equipment for a pipe finishing line. The customer for the equipment is the Ukrainian industrial company Interpipe, which has already started the pilot operation of the new line at the Interpipe Niko Tube plant in Nikopol (Dnipropetrovsk region). The line performs pipe finishing before loading: degreasing, branding, marking, and protective coating. Equipment by Techvagonmash performs various operations: transporting pipes, measuring their length, weighing, branding, and labelling. The protective coating is applied in the TubeMax UV200 unit manufactured by the German company INTEC. Special lacquers are used as a protective varnish, which hardens under ultraviolet radiation. The varnish on products from this line hardens within 1 second. With the old equipment, this took up to 15 minutes. Such a short drying time of the coating significantly increased the productivity of the line and set a performance requirement for the transport mechanisation equipment, which is manufactured by RPE Techvagonmash. The specialists of Techvagonmash successfully coped with the task by ensuring an uninterrupted supply of pipes to the protective coating chamber. The introduction of the line will allow Interpipe to increase the production of pipes for export markets and improve product quality. The installation of the equipment has already been completed. Pilot operation of the line has begun, during which the production staff is practising the coating technology and the selection of application modes depending on the pipe size. Once the line reaches its design capacity, it will be able to process up to 93,000 tonnes...


> We debunk 4 common myths about robotic welding: cost, complexity, flexibility and reliability of RWC systems. Expert insight from Techvagonmash.

- Published: 2025-05-13
- Modified: 2026-07-16
- URL: https://www.tvagonm.com.ua/en/about/blog/robotization/

There is a persistent stereotype in the post-Soviet machine-building industry that industrial robots are expensive equipment that requires highly professional personnel and that it is rational to use them in mass or high-volume production. This myth is based on some factors listed below.

There is a persistent stereotype in the post-Soviet machine-building industry that industrial robots are expensive equipment that requires highly professional personnel and that it is rational to use them in mass or high-volume production. This myth is based on some factors listed below. Why manufacturers fear robotic welding: 4 common myths Factor 1. Incomplete cost-effectiveness calculations for RWC When calculating the efficiency of robotic workcell (RWC) implementation, often only the direct piece wage of the welder is considered, but the following factors are omitted: direct and indirect taxes on basic payroll (BP); additional pay; expenses for maintenance of facilities; coefficient that takes into account the possibility of uninterrupted operation of RWC due to the absence of shift work, holidays, sick leave, and unproductive losses; reduced costs for welding consumables (wire, shielding gas) and electricity; reduction of labour intensity when cleaning weld seams; elimination of costs for training and recertification of qualified welders. Table 1 provides a list of the costs mentioned above and other expenses. Table 1. Illustrative list of items of expenditure 1. Group and cost item Maintenance materials Transport and procurement costs 2. Expenses for maintenance and operation of buildings:Salary of service personnel Payroll deductions Materials Heating Electricity Wastewater and stormwater drainage Use of drinking water Water heating Expenditure on letterheads and stationery Depreciation and amortisation of buildings Depreciation of household equipment 3. Occupational safety Materials (special clothing and personal protective equipment) Contracts to third-party service organisations Special nutrition (milk) 4. Repair fund energy sources (materials) Mechanical aid (materials)...


> Since 2016, Interpipe has been producing railway wheels and wheelsets for high-speed trains with higher added value. This type of product is in demand in the transportation infrastructure of European and American countries, which was the reason for the company to make large investments in launching several new production sites, including the creation of sites that ensure the application of operational and anticorrosion coatings on the manufactured railway wheels.

- Published: 2025-05-13
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/railway_wheel_coating_line/

Since 2016, Interpipe has been producing railway wheels and wheelsets for high-speed trains with higher added value. This type of product is in demand in the transportation infrastructure of European and American countries, which was the reason for the company to make large investments in launching several new production sites, including the creation of sites that ensure the application of operational and anticorrosion coatings on the manufactured railway wheels.

Magazine “Professional Dyeing” No. 1 (80) 2017 Since 2016, Interpipe has been producing railway wheels and wheelsets for high-speed trains with higher added value. This type of product is in demand in the transportation infrastructure of European and American countries, which was the reason for the company to make large investments in launching several new production sites, including the creation of sites that ensure the application of operational and anticorrosion coatings on the manufactured railway wheels. Designing and manufacturing of equipment for the areas being created for the application of operational and anticorrosion coatings on manufactured products was carried out by Research-and-Production Enterprise ‘TECHVAGONMASH’ (director A. N. Motorin, Kremenchuk). As a result of this work, the specialists of the enterprise created the first in Ukraine semi-automatic line for the application of operational and anti-corrosion coatings on railway wheels. Even though the operation period of this line is rather short yet, it has already received positive feedback from the customer. The line provides the application of operational and anticorrosion coatings on the whole range of wheels produced by the customer company. The equipment of the line was developed in full compliance with the technology prepared by the customer company "Interpipe", for applying the most complex, in technological terms, operational coating Wilckens SEB 9303, which is an indicator of overheating of the wheel surface during operation. The signs of the wheel surface coating overheating (at t=220... 230°C the coating changes colour and at t=250... 300°C the coating blisters), serve as a signal to replace...


> Read about the main advantages of using positioners for welding in this article.

- Published: 2025-05-12
- Modified: 2026-07-14
- URL: https://www.tvagonm.com.ua/en/about/blog/head_and_tailstock_positioners/

This article discusses the main advantages of using positioners when welding.

In the production of welded steel structures, it is important to ensure that the welding seam is conveniently positioned for the welder. For welding frame structures, Techvagonmash offers to use headstock and tailstock positioners. Read about the main advantages of using positioners for welding in this article. 1. Increased performance Welding positioners increase productivity and reduce production downtime. They also make welders feel more comfortable, as correctly positioned parts and workpieces allow them to work faster and with less fatigue. Techvagonmash guarantees a 40 per cent rise in productivity and a return on investment in less than a year. In addition, welding positioners make it easy for inexperienced welders to master work processes quicker. 2. Better quality of welding Welding positioners ensure consistently high weld quality by clamping the parts to be welded and preventing movement which could negatively affect the quality of the welding. As a workpiece is clamped well, welders can perform their work quickly and efficiently avoid distractions caused by workpiece movement. 3. Improvement of production and employee safety Working with large welded parts can be dangerous and physically demanding. However, the use of a welding positioning device reduces the risk of injury and keeps welders safe in the workplace. Operators can easily lift and position welded parts in an optimal position without the need for chains, cranes and forklifts. This saves time and reduces the workload for the welders. 4. Better ergonomics Improved work ergonomics is key to worker safety and comfort, especially for welders whose work...


> This article provides a brief description of the types and characteristics of shot blasting equipment.

- Published: 2025-05-12
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/shot_blasting_purpose_types_characteristics/

This article provides a brief description of the types and characteristics of shot blasting equipment.

Contents 1.  Shot blast Cleaning - General Information 2.  Factors affecting blast cleaning efficiency 3.  Choise of Equipment 4.  Types of shot blasting equipment 4. 1. Batch-type Tumble Blasters 4. 2.  Hook Type Shot Blasting Cleaning Machines 4. 3.  Rotary Table Shot Blasting Cleaning Machines 4. 4.  Roller conveyor Shot Blasting Cleaning Machines 4. 5.  Pipe Cleaning Shot Blasting Machines 4. 6.  Welded Steel Structure Shot Blasting Machines 5.  Shot blasting chambers 6.  Air cleanup system 7.  Main components of shot blasting machines Shot blast Cleaning - General Information The philosophy of shot blasting is that the surface to be cleaned is affected by a plume of shot. The shot is blown on the surface of the product accelerated up to 100 m/s in the shot blasting apparatus. The purpose of shot blasting is to clean the metal from scale, rust, old paint and to make the surface of the desired roughness. Shot blasting can also be used for surface hardening - peening.  Another way to clean metal is with compressed air. Shot blast cleaning with compressed air under high pressure may be less productive than shot blasting delivered under the action of centrifugal force, but it finds its application if it is necessary to clean large-sized products or hard-to-reach areas.  Cast or grit shot, fused corundum, etc. can be used as abrasive media. Purpose of shot blast cleaning: Removal of rust, scale, other foreign layers; Removal of paint and varnish coatings; Making the surface of the required roughness, preparing...


> Spray booths improve quality, safety, and efficiency. Discover the 5 main reasons to implement a spray booth in your production process.

- Published: 2025-04-17
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/blog/osk/

The pharmaceutical drying chambers that are produced by NAF "Tehvagonmash" are currently equipped with advanced technology for advanced preparation and final preparation, which is widely used in

Spray booths are more than just modern equipment — they’re a strategic investment. They help reduce costs, improve product quality, and protect employee health and the environment. In this article, we’ll explain why more and more manufacturers are integrating spray booths into their workflows and how they deliver tangible benefits from day one. 1. High-Quality Coating Without Compromise When painting is done in uncontrolled environments, defects are inevitable: undercoating show-through, wrinkling and blistering, cracking and peeling. A spray booth eliminates these issues by ensuring: dust-free working conditions through multi-stage air filtration; uniform laminar airflow; stable temperature and humidity levels; bright illumination (800–1000 lux) for surface defect detection. Result: long-lasting, smooth, and professional-grade coatings. 2. Save on Materials, Energy, and Labor Spray booths significantly reduce consumption of paint and utilities due to: precise control over coating thickness; improved transfer efficiency (less overspray); partial air recirculation, reducing heating costs.  Outcome: lower coating costs, improved efficiency, and reduced waste. 3. Boost Labor Productivity Spray booths help streamline and accelerate your workflow: fewer defects mean less rework; faster curing thanks to regulated drying temperatures; fewer layers needed due to controlled application. Bonus: scalable capacity to match increasing production volumes. 4. Worker Safety and Occupational Health Painting is among the most hazardous industrial tasks, with exposure to: volatile organic compounds (VOCs), flammable and toxic fumes, risk of fire or explosion. Spray booths provide: effective ventilation and air purification; fire suppression and VOC level monitoring systems; compliance with safety and occupational health standards. Result: safer working...


> Automated rack-type warehouses by Techvagonmash: save up to 90% of floor space, automatic parts tracking, and custom-engineered storage solutions.

- Published: 2019-05-12
- Modified: 2026-07-16
- URL: https://www.tvagonm.com.ua/en/about/blog/avtomatizirovannye_sklady/

How an automated rack-type warehouse saves up to 90% of space and replaces manual material inventory with automatic inventory—details include the design, technical parameters, and application scenarios.

Table of Contents How an automated rack-type warehouse is designed Video: the equipment in operation Advantages of automated rack-type warehouses Rack-type or lift-type warehouse: how to choose Technical specifications (sample configuration) Custom solutions Frequently asked questions Techvagonmash Company continues to actively develop business in both distant and neighboring export markets. Among its recent large-scale projects is a turnkey production setup at a trailer and towed-equipment manufacturing plant in Samarkand, Uzbekistan. One of the tasks solved as part of this project was the engineering and manufacturing of automated rack-type warehouses. Rack-type warehouses are designed to store individual loads placed on pallets or cassettes in dedicated storage cells. The maximum permissible load dimensions are 2500×1200×1700 mm. The warehouse operates in automatic mode, with information on stored items entered by barcode scanning or manually. The concept behind the automated warehouse is built on versatility and multifunctionality. This approach allows off-the-shelf solutions to be adapted to a fairly wide range of specific customer requirements — for example, two-sided loading, storage of individual loads, or integration into a production line. How an automated rack-type warehouse is designed Structurally, the warehouse is a single complex made up of four units, all operating under the control of one computer. Rack structure — a bolted metal frame made of profiles connected by cross-beams and a bracing system, fitted with cassette supports and finished with exterior cladding panels. This is what determines the warehouse's storage capacity: the number of rows and cells is calculated individually based on the volume of...




## Video

> Video about the work of Robotic center for welding of freight cars cross bearers.

- Published: 2025-07-11
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/about/video/robotic-center-for-welding-of-freight-cars-cross-bearers/

Video about the work of Robotic center for welding of freight cars cross bearers.


> Demonstration of the work of the Robotic center for welding of gondola cars end walls.

- Published: 2025-07-11
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/about/video/robotic-center-for-welding-of-gondola-cars-end-walls/

Demonstration of the work of the Robotic center for welding of gondola cars end walls.


> Demonstration of the operation of Automated rack-type storage systems.

- Published: 2025-07-11
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/about/video/automated-rack-type-storage-systems/

Demonstration of the operation of Automated rack-type storage systems.


> This video presents a Traverser (or Transfer Table) manufactured for the Semaf Railway Factory in Cairo, Egypt. This specialized equipment is used to move railway rolling stock horizontally between parallel tracks within a production facility.

- Published: 2025-07-11
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/about/video/traverser-or-transfer-table-for-railway-rolling-stock-semaf-railway-factory-cairo-egypt/

This video presents a Traverser (or Transfer Table) manufactured for the Semaf Railway Factory in Cairo, Egypt. This specialized equipment is used to move railway rolling stock horizontally between parallel tracks within a production facility.


> This video demonstrates the operation of a Beam Rotator for structural steel fabricators. The equipment ensures secure clamping and smooth rotation of steel profiles, providing optimal access for welding and simplifying the handling of large components.

- Published: 2025-07-11
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/about/video/beam-rotator-for-structural-steel-fabricators/

This video demonstrates the operation of a Beam Rotator for structural steel fabricators. The equipment ensures secure clamping and smooth rotation of steel profiles, providing optimal access for welding and simplifying the handling of large components.


> Video about the advantages of robotic welding

- Published: 2025-07-11
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/about/video/top-10-reasons-to-invest-in-robotic-process-automation-in-welding-production/

Video about the advantages of robotic welding


> Railway wheels painting line for Interpipe

- Published: 2025-07-11
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/about/video/railway-wheels-painting-line/

Railway wheels painting line for Interpipe


> This video showcases the operation of a Headstock and Tailstock Welding Positioner — a bespoke solution designed for welding large-scale components.

- Published: 2025-07-11
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/about/video/headstock-and-tailstock-welding-positioner-bespoke-design/

This video showcases the operation of a Headstock and Tailstock Welding Positioner — a bespoke solution designed for welding large-scale components.


> Demonstration of the robotic welding center for subway car roofs.

- Published: 2025-07-11
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/about/video/robotic-center-for-metro-car-roof-welding/

Demonstration of the robotic welding center for subway car roofs.




## Implemented projects

> Techvagonmash project for INTERPIPE NIKO TUBE: automated pipe weighing, measuring, stamping and marking line for pipe production.

- Published: 2026-02-10
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/interpipe_niko_tube/

In 2018, Research and Production Company “Techvagonmash” implemented a project for Interpipe to create an integrated automated line for weighing, length measurement, stamping and marking of pipes, designed for operation in an industrial pipe production environment.

Equipment name: Integrated automated line for weighing, length measurement, stamping and marking of pipesCustomer: INTERPIPE NIKO TUBE LLCYear of implementation: 2018 https://youtu. be/Iv3x8OepsI4? si=xAF-5BloJBDzLcM0 In 2018, Research and Production Company “Techvagonmash” implemented a project for Interpipe to create an integrated automated line for weighing, length measurement, stamping and marking of pipes, designed for operation in an industrial pipe production environment. The developed system ensures fully automatic execution of pipe inspection and identification operations without operator involvement, providing high measurement accuracy and stable marking quality. Functional capabilities of the line: integration into the existing production and information infrastructure of the enterprise; automatic pipe weighing; high-precision length measurement; application of identification stamping; pipe marking in accordance with customer requirements and quality standards; Technical solution description The implemented line consists of transport mechanization systems and a set of specialized equipment, including: gravity roller table with transfer devices for uniform feeding of pipes into the process flow; static weighing scales for products; portals for stamping and longitudinal marking with digital data recording; a control system based on a SIEMENS PLC with a human-machine interface (HMI) panel, ensuring stable operation and collection of process data. The control system provides data acquisition, processing and transmission, as well as safe operation of the line. All modules are controlled via a central control panel, allowing flexible adaptation of the system to pipe dimensions, geometry and specifications. https://youtu. be/YyadcXLDp-8? si=DFCt6ywvcVinynvQ Project results The implementation of the line enabled Interpipe to significantly improve the efficiency and quality of final pipe...


> Gondola car production project in Ekibastuz. Technological design, equipment supply, and plant commissioning by Techvagonmash.

- Published: 2026-01-28
- Modified: 2026-06-23
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/kazakhstanskaya-vagonostroitelnaya-kompaniya/

Techvagonmash has implemented a comprehensive project for the establishment of a modern freight railway wagon manufacturing facility based at the enterprise Kazakhstan Wagon Building Company in the city of Ekibastuz.

Customer: LLP “Kazakhstan Wagon Building Company” Design capacity: 2,000 open-top wagons per year. Implementation period: 2010–2011Location: Ekibastuz, Republic of Kazakhstan https://youtu. be/decyUAyxAkg? si=DhE6hVDo53tGblPg Techvagonmash has implemented a comprehensive project for the establishment of a modern freight railway wagon manufacturing facility based at the enterprise Kazakhstan Wagon Building Company in the city of Ekibastuz. The project was aimed at creating a full production cycle — from infrastructure preparation and implementation of technological processes to the launch of serial production of freight wagons that meet the requirements of railway administrations and international quality standards. Key project objectives technical consulting and training of the Customer’s personnel; development of the technological concept of wagon manufacturing; design of production flows and equipment layout; selection, supply, and implementation of specialized technological equipment; development and adaptation of design and process documentation; support of commissioning activities and production start-up; Role of Techvagonmash Within the framework of the project, Techvagonmash acted as the general technological partner, providing: system engineering of the wagon manufacturing facility; integration of equipment into a unified production complex; transfer of competencies and practical experience in serial wagon manufacturing; project support at all stages — from concept to reaching design capacity. Project Results Modern, high-tech, full-cycle gondola car production facility established Design capacity reached: 2,000 cars per year Qualified personnel trained International quality standards implemented The company has become one of the key freight car manufacturers in Kazakhstan Contact us to receive a consultation and a tailored proposal for your production objectives. Order a project


> Techvagonmash project for UzAutoTrailer: turnkey trailer manufacturing plant with engineering, equipment supply, installation and production launch.

- Published: 2026-01-28
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/uzautotreiler_project/

Techvagonmash has successfully implemented a comprehensive engineering project for the establishment of a modern production facility for mounted and trailer equipment for trucks at the UzAuto Trailer plant in Samarkand.

Customer: UzAuto TrailerDesign capacity: 2,000 units of trailer equipment, 1,000 units of mounted equipment. Project implementation period: 2 yearsNumber of employees: 580 people. https://youtu. be/1KxUZNPeUu4? si=x_316ffsW6iYg8JL Techvagonmash has successfully implemented a comprehensive engineering project for the establishment of a modern production facility for mounted and trailer equipment for trucks at the UzAuto Trailer plant in Samarkand. The project was aimed at creating a highly efficient industrial production facility from scratch, meeting modern requirements for quality, productivity, and operational safety of the manufactured products. Core Competencies of Techvagonmash Development of design and working documentation for a new plant; Development of manufacturing technologies for the planned product range; Supply of standard production equipment; Development of design documentation, manufacturing and supply of special-purpose technological equipment and tooling; Construction supervision and project support; Supervision of installation, commissioning works, and training of the Customer’s personnel to operate the equipment; Process fine-tuning and production of the first batch of products; Warranty and post-warranty service of supplied equipment. Equipment supplied within the project The process equipment supplied included specialized welding and assembly systems engineered and manufactured by Techvagonmash for UzAuto Trailer's specific product range. The plant was equipped with: a robotic welding complex for trailer equipment assemblies, ensuring consistent weld quality and high serial-production throughput; a semi-trailer side-rail (longitudinal beam) assembly and welding line, capable of producing side rails from 380 to 700 mm high and up to 14,000 mm long; positioners for trailer frames, providing convenient and safe weldment positioning during welding; a robotic assembly and...


> Techvagonmash has introduced the first semi-automated line in Ukraine for applying operational and anti-corrosion coatings to railway wheels.

- Published: 2025-11-18
- Modified: 2025-11-19
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/railway-wheel-painting/

Since 2016, Interpipe has been manufacturing railway wheels and wheelsets for high-speed trains — a product with high added value. This type of product is in strong demand in the transport infrastructure of Europe and the Americas, which prompted the company to make significant investments in launching several new production sections, including facilities for applying operational and anti-corrosion coatings to railway wheels.

Equipment Name: Railway wheels painting lineCustomer: Interpipe NTZ https://youtu. be/x5MXi9Y5nxE? si=vRkkhYnstzbOPhlg Since 2016, Interpipe has been manufacturing railway wheels and wheelsets for high-speed trains — a product with high added value. This type of product is in strong demand in the transport infrastructure of Europe and the Americas, which prompted the company to make significant investments in launching several new production sections, including facilities for applying operational and anti-corrosion coatings to railway wheels. The design and manufacture of equipment for these coating application sections was carried out by the TECHVAGONMASH. As a result, TECHVAGONMASH specialists created the first semi-automatic coating line in Ukraine for applying operational and anti-corrosion coatings to railway wheels. Despite its short operating period, the line has already received positive feedback from the customer. It provides high-quality coating application across the entire range of wheels produced by the plant. One of the key development areas has been the introduction of coating stations for performance and anti-corrosion coatings on railway wheels. This technology significantly increases the service life of wheels, improves their resistance to external influences, and complies with international standards for railway operation. Creation of the first coating line in Ukraine The design and manufacture of equipment for the new production stations was entrusted to the company TECHVAGONMASH, which has extensive experience in developing and implementing technologies for the railway industry. As a result of the joint work of specialists from Interpipe and Techvagonmash, the first semi-automated line in Ukraine for applying performance and anti-corrosion coatings to...


> The robotic assembly and welding complex for metro car roofs is designed to optimize manufacturing processes, ensuring high precision and reliability.

- Published: 2025-11-13
- Modified: 2025-11-13
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/robotic-complex-for-metro-cars/

In modern metro car manufacturing, automation plays a key role in improving efficiency and quality. The robotic assembly and welding complex for metro car roofs is designed to optimize manufacturing processes, ensuring high precision and reliability. If you are looking for advanced technologies for welding and assembling metal structures, this complex is the ideal choice for your enterprise.

Equipment name: Robotic assembly and welding complex for metro car roofsCustomer: MetrowagonmashYear of implementation: 2019 https://youtu. be/tT8G7QUZjLo? si=yRjUCgoAeVk0AIVk In modern metro car manufacturing, automation plays a key role in improving efficiency and quality. The robotic assembly and welding complex for metro car roofs is designed to optimize manufacturing processes, ensuring high precision and reliability. If you are looking for advanced technologies for welding and assembling metal structures, this complex is the ideal choice for your enterprise. Purpose of the Complex The robotic assembly and welding complex for metro car roofs is specifically developed for automated assembly and welding operations. It enables the production of roofs for two different metro car models thanks to its reconfigurable design. To adapt to various roof frame types, the complex is equipped with interchangeable jigs, providing flexibility and minimizing downtime in production. This solution is perfect for factories manufacturing components for public transportation, such as metro systems, where high-precision MIG/MAG welding is required. Operating Principle The complex operation begins with placing roof frame components onto the support surfaces of the assembly stand using shop overhead handling equipment. The parts are aligned against stops, after which workers perform tack welding of the positioned elements. The gantry with robots then moves from the standby zone to the roof assembly stand and stops above the roof. Moving along the gantry, the robots weld the roof frame in the reachable section. The gantry advances step-by-step, allowing the robots to weld the frame section by section. Before welding each seam,...


> In modern railcar manufacturing, process automation plays a key role in improving efficiency and quality. The robotic gondola car end wall assembly and welding system is a high-tech solution designed to optimize assembly and welding operations. This system ensures precise assembly and automated welding of end walls in the reverse position, as well as robotic arc welding in the normal position.

- Published: 2025-11-06
- Modified: 2025-11-13
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/robot_welding_wagon/

In modern railcar manufacturing, process automation plays a key role in improving efficiency and quality. The robotic gondola car end wall assembly and welding system is a high-tech solution designed to optimize assembly and welding operations. This system ensures precise assembly and automated welding of end walls in the reverse position, as well as robotic arc welding in the normal position.

Equipment name: Robotic System for Assembly and Welding of Gondola Car End WallsCustomer: LLP "Kazakhstan Wagon Building Company" https://youtu. be/BIdcOD3jN60? si=iAvhYWxMBavpJgzJ Purpose of the Equipment In modern railcar manufacturing, process automation plays a key role in improving efficiency and quality. The robotic gondola car end wall assembly and welding system is a high-tech solution designed to optimize assembly and welding operations. This system ensures precise assembly and automated welding of end walls in the reverse position, as well as robotic arc welding in the normal position. Design and Configuration The system represents a modern robotic stand that integrates all equipment required for assembling and welding the end wall components in different positions. The complex includes: Assembly and welding stand for the end wall in reverse position; Welding stand for the end wall in normal position; Manipulator for 180° rotation of the welded structure; Automatic welding portal for joining the outer sheets with the frame; Robotic welding portal for the end wall in normal position; A set of supports, pneumatic and electrical equipment. The working area of the complex is enclosed on three sides by a robust metal fence made of rectangular tubes and mesh panels. The fencing is fixed to the shop floor using wedge anchors. To ensure operational safety during robotic welding, the system is equipped with light barriers (emitter and reflector) that automatically block the robot’s operation if the light beam is crossed. Operating Principle The end wall components are placed on the assembly and welding stand in...


> The robotic welding complex is intended for submerged arc welding (SAW) of longitudinal seams on center sills for various types of freight cars.

- Published: 2025-11-05
- Modified: 2025-11-05
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/stend-svarki-hrebtovyh-balok-pod-flyusom/

Modern freight car manufacturing relies heavily on robotic welding technologies and production automation.
This robotic welding system is designed to perform high-precision longitudinal seam welding of freight car center sills, ensuring outstanding accuracy, repeatability, and reliability.

Equipment name: Robotic System for Longitudinal Seam Welding of Freight Car Center SillsCustomer: JSC Tikhvin Freight Car Building PlantYear of implementation: 2013Productivity: up to 6 units per shift https://youtu. be/zbg-VpAMXLg? si=KRaiu1kUlDHebZYh Project Overview Modern freight car manufacturing relies heavily on robotic welding technologies and production automation. This robotic welding system is designed to perform high-precision longitudinal seam welding of freight car center sills, ensuring outstanding accuracy, repeatability, and reliability. The system improves overall productivity, reduces welding cycle time, and minimizes the impact of human error. Purpose and Advantages The robotic welding complex is intended for submerged arc welding (SAW) of longitudinal seams on center sills for various types of freight cars. Key advantages include: increased precision, repeatability, and weld joint quality. capability to weld in both “normal” and “inverted” positions; deformation prevention using a counter-bending system during welding; quick changeover for different product types and dimensions; use of an industrial Fanuc robot, programmed to bypass internal reinforcement elements; Operating Principle The welding system includes two working stations: First station – welding of center sills for hopper and box cars in the normal position. Second station – welding of center sills for open-top gondola cars in the inverted position. Process sequence: after completion, the platform returns to its initial position, clamps are released, and the welded beam is transferred to the storage area. the assembled center sill is placed and securely fixed in the welding fixture; the structure undergoes preliminary bending compensation; the operator starts the automatic welding cycle via the...


> Complex for automatic welding of I-beams and spinal beams. Reliability, flexibility, minimal deformation. Productivity 2.5 beams/year.

- Published: 2025-11-04
- Modified: 2026-07-21
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/stend-avtomaticheskoj-svarki-hrebtovoj-balki-s-dvutavrom/

The automatic welding stand for spine beams with I-beams is a high-tech equipment complex designed for assembly, tack welding, and full welding of an I-beam to a spine beam in a fully automated mode.

Equipment Name: Automatic Welding Stand for Spine Beam with I-BeamCustomer: JSC Tikhvin Freight Car Building PlantYear of Implementation: 2015System Capacity: up to 2. 5 beams per hour https://youtu. be/n5CBH2FIQjE? si=rr2m0N_-1axpKiwd Description and Operating Principle The automatic welding stand for spine beams with I-beams is a high-tech equipment complex designed for assembly, tack welding, and full welding of an I-beam to a spine beam in a fully automated mode. The system is equipped with an electromechanical tracking system that ensures precise positioning and consistently high weld quality. The installation includes: main stand with beam fixation system; transport system; welding trolleys for moving welding units and power sources; gantry-type trolley; pneumatic cabinet; electrical and control equipment. Technological Process Preparation and Fixation. The spine beam is placed and securely fixed in the stand. I-Beam Installation. The manipulator positions the I-beam onto the spine beam, and the system initiates the operating cycle. Centering and Tack Welding. The trolley moves along the stand, performing precise centering and vertical clamping of the I-beam. A following welding unit performs tack welds. Main Welding. After tack welding is completed, two welding units simultaneously perform the main welding process: the first unit welds from the beginning of the beam to the midpoint; the second — from the midpoint to the end. This dual operation reduces welding time by half and minimizes thermal deformation. Cycle Completion. Upon completion, the trolleys and welding units automatically return to their initial positions. All operations are performed in a fully automated mode without operator...


> Techwagonmash has successfully developed and commissioned a high-performance CNC drilling stand for machining center sills of freight wagons and hopper cars.

- Published: 2025-11-04
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/sverlovka_hreb_balok/

Techvagonmash has successfully developed and commissioned a high-performance CNC drilling stand for machining center sills of freight wagons and hopper cars.

Equipment Name: Automated CNC Drilling Stand for Freight Wagon and Hopper Center SillsCustomer: JSC Tikhvin Freight Car Building PlantYear of Implementation: 2015Machining Time for One Center Sill with Two Gantries: 23 Minutes https://youtu. be/eTZ2fGK_vVE? si=xztc2hzHDutzwkSx Techvagonmash has successfully developed and commissioned a high-performance CNC drilling stand for machining center sills of freight wagons and hopper cars. The system’s innovative design and advanced automation ensure exceptional precision, productivity, and safety in metal structure manufacturing. Purpose and Application The stand is designed for high-efficiency mechanical drilling of holes in center sills of freight wagons and hoppers using axial tools in two perpendicular planes within a single setup. A major advantage is the elimination of manual marking and drilling jigs — all operations are fully automated under CNC control. The stand performs drilling of: rivet holes for stops and bearing plates, holes for wear-resistant plates, technological openings, mounting holes for brackets and brake equipment components. Design and Operating Principle The machine is built around a clamping table, serving as the base of the entire structure. Two independent drilling gantries move along precision guides and can operate either simultaneously or separately, depending on the machining program. Each gantry includes: a vertical drilling head mounted on a crossbeam, two horizontal drilling heads on vertical supports. Together, these three heads allow simultaneous machining from the top and both sides of the beam. Key technical features: CNC control for precise motion and automatic positioning; Contact probe for exact beam measurement before drilling; MQL (Minimum Quantity Lubrication) system...


> In 2019, Techvagonmash implemented a project to design and manufacture a robotic complex for welding of subway car body sidewalls for Metrovagonmash.

- Published: 2025-05-22
- Modified: 2026-02-05
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/metrovagonmash/

In 2019, Techvagonmash implemented a project to design and manufacture a robotic complex for the assembly and welding of subway car body sidewalls for Metrovagonmash CJSC.

Equipment name: Robotic Assembly and Welding Complex for Metro Railcar SidewallsCustomer: CJSC “Metrovagonmash”Year of implementation: 2019Complex productivity: 1,050 units/year The developed complex is designed to automate technological operations for assembly and welding of large-size sidewall panels of metro railcar bodies, meeting high requirements for geometric accuracy, weld quality, and repeatability of product parameters. The implementation of robotic technologies has significantly increased the productivity of the production area and ensured stable quality of the manufactured products. The complex includes: assembly and welding fixtures with positioning and clamping systems for sidewall elements; industrial welding robots with CNC control; automated positioning and equipment synchronization systems; process control system with the ability to adapt welding modes to specific products; systems for monitoring geometric parameters and weld quality. The project was implemented on a turnkey basis — from development of design documentation and technological solutions to manufacturing, assembly, commissioning, and commissioning into industrial operation at the customer’s production site. As a result of implementing the robotic complex, CJSC “Metrovagonmash” received a modern high-efficiency solution that ensures: improved accuracy of sidewall assembly; enhanced quality of welded joints; reduced influence of the human factor; increased productivity and stability of the production process. The implementation of this project confirmed the competencies of Techvagonmash in the field of designing and manufacturing automated and robotic technological complexes for transport engineering enterprises. Contact us to receive professional consultation and a tailored proposal for your production tasks. Request a project


> Development and supply of equipment for a line for insulating pipes with extruded polyethylene and welding them into whips.

- Published: 2025-05-21
- Modified: 2025-05-26
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/oao-surgutneftegaz/

Development and supply of equipment for a line for insulating pipes with extruded polyethylene and welding them into whips.

Development and supply of equipment for a line for insulating pipes with extruded polyethylene and welding them into whips.


> The research and production company "Techvagonmash" has implemented a project to create capacities for applying operational coatings to railway axles.

- Published: 2025-05-21
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/interpipe2/

The research and production company "Techvagonmash" has implemented a project to create capacities for applying operational coatings to railway axles.

Equipment name: Line for applying operational coatings to railway axles. Customer: PJSC "Interpipe NTZ"Year of implementation: 2017 In 2016, Interpipe company, the only manufacturer of railway wheels in Ukraine, mastered the production of finished mechanically processed railway axles. The investment in the new section, which allows the annual production of 10 thousand axles for freight transport, amounted to two million dollars. It should be noted that Interpipe is constantly improving its technologies, which allows it to serve major business giants such as Siemens, Bombardier, Hyundai, Alstom, Deutsche Bahn, SBB, ÖBB, DSB, and RENFE. The only issue that remained to be solved was: “How to paint the finished product? ” Doing it manually is almost impossible, and there was simply no suitable painting line in Ukraine. The Scientific and Production Company “TECHVAGONMASH” from Kremenchuk took on solving the problem. Scope of Work As part of the project, Techvagonmash performed a full range of works: development of the technological solution and line parameters; design and manufacture of specialized equipment; formation of the production site layout; supply of equipment and integration into the existing production; commissioning works and putting the line into operation. Technical Features The developed line provides a mechanized and controlled process of surface preparation and application of operational coating, which allows: to ensure uniformity and repeatability of coating parameters; to minimize the influence of the human factor; to maintain stable productivity and product quality. Project Results The implementation of the line allowed the customer to: increase the service life of...


> The technological part of the working project for the creation of production of gondola cars and mineral-carrying cars has been developed. The plant is almost completely equipped with special technological equipment manufactured by NPF Tekhvagonmash

- Published: 2025-05-21
- Modified: 2026-04-23
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/mogilevskiy-vagonostroitelnyy-zavod/

The technological part of the working project for the creation of production of gondola cars and mineral-carrying cars has been developed. The plant is almost completely equipped with special technological equipment manufactured by NPF Tekhvagonmash

As part of cooperation with Mogilev Carriage Works, the Research and Production Company “Techvagonmash” implemented a comprehensive project to establish a modern freight railcar manufacturing facility. The project included the development of technological solutions and the creation of production capacities for manufacturing gondola cars and mineral hopper wagons. Special attention was paid to optimizing production processes, improving efficiency, and ensuring consistent product quality. The specialists of Techvagonmash carried out a full range of engineering works, including: development of railcar manufacturing technology; design of production areas; manufacturing and supply of technological equipment; implementation of specialized tooling. As a result of the project, the enterprise was almost fully equipped with modern equipment manufactured by “Techvagonmash”, enabling the creation of a highly efficient and technologically advanced freight railcar production facility. Additionally, supervision of installation, commissioning works, and personnel training were carried out. The company provides warranty and service support for the supplied equipment, ensuring reliable and long-term operation of the production facilities. The project implemented for Mogilev Carriage Works became an example of a comprehensive approach to modernization and the creation of modern railcar manufacturing facilities.


> Bryansk Engineering Plant (BMZ) is the largest enterprise in the railway transport engineering market of Russia. BMZ develops and manufactures main-line and shunting diesel locomotives, freight rail cars of various types and modifications, marine diesels and other products.

- Published: 2025-05-21
- Modified: 2026-06-24
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/bryanskiy-mashinostroitelnyy-zavod/

Bryansk Engineering Plant (BMZ) is the largest enterprise in the railway transport engineering market of Russia. BMZ develops and manufactures main-line and shunting diesel locomotives, freight rail cars of various types and modifications, marine diesels and other products.

As part of its cooperation with the Bryansk Machine-Building Plant, the Tehvagonmash took part in the development and modernization of the production facilities of one of the leading enterprises in the transport engineering industry. The Bryansk Machine-Building Plant is a long-established industrial enterprise with extensive expertise in the design and manufacturing of mainline and shunting diesel locomotives, freight wagons of various types and configurations, as well as other products for the railway sector. Cooperation with this enterprise became part of the comprehensive activities of Techvagonmash aimed at implementing modern engineering solutions and improving the efficiency of production processes in the railway engineering industry. The company provides a full range of services — from pre-project analysis and development of technical solutions to engineering design, manufacturing, and supply of specialized technological equipment, as well as supervision of installation and commissioning works followed by customer personnel training. The implementation of projects for enterprises of the level of the Bryansk Machine-Building Plant confirms the high level of expertise of the company, its ability to work with large industrial clients, and to introduce modern technologies into production processes.


> “Remlokomotiv”, a subsidiary company of “Kazakhstan temir zholy”, as well as a French Company “Alstom” and a Russian Corporation “Transmashholding” established “Electric locomotive building plant” LLP.

- Published: 2025-05-20
- Modified: 2025-11-27
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/elektrovozosborochnyy-zavod/

“Remlokomotiv”, a subsidiary company of “Kazakhstan temir zholy”, as well as a French Company “Alstom” and a Russian Corporation “Transmashholding” established “Electric locomotive building plant” LLP.

“Remlokomotiv”, a subsidiary company of “Kazakhstan temir zholy”, as well as a French Company “Alstom” and a Russian Corporation “Transmashholding” established “Electric locomotive building plant” LLP. Within the framework of the project, on a tight schedule, equipment for electric locomotives relocation - a transfer table and a turntable – was delivered. A shot blasting machine was supplied as well.


> Novocherkassk electric locomotive plant (NEVZ) is the largest Russian manufacturer of mainline and industrial electric locomotives.

- Published: 2025-05-20
- Modified: 2026-06-24
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/novocherkasskiy-elektrovozostroitelnyy-zavod/

Novocherkassk electric locomotive plant (NEVZ) is the largest Russian manufacturer of mainline and industrial electric locomotives.

Customer: Novocherkassk Electric Locomotive PlantImplementation period: 2012-2013 р. Project Overview NPF Techvagonmash successfully completed a large-scale modernization project for the Novocherkassk Electric Locomotive Plant, one of the leading manufacturers of electric locomotives in Eastern Europe. The project included the design, manufacturing, delivery, installation, and commissioning of specialized welding and assembly equipment intended for the production of locomotive body frame side structures. The supplied systems enabled a significant increase in production efficiency, welding quality, and manufacturing accuracy. Supplied Equipment Assembly and Welding Line for Locomotive Frame Side Structures The core of the project was a fully integrated assembly and welding line designed for manufacturing locomotive frame side structures of various electric locomotive models. The production line is capable of processing structures up to 21. 4 meters long and weighing up to 4. 5 tons, with an annual capacity of up to 1,200 side frames in a two-shift operation mode. Scope of Supply The supplied equipment included: Industrial cooling system. Strip assembly and automatic welding station; Channel installation and tack welding station; Transportation system for workpiece movement; Automatic longitudinal seam welding portal; Automatic channel tack welding portal; Transverse seam welding portal; Guide channel installation system; Operator control stations; Pneumatic control cabinets; Advanced Welding Technologies The production complex incorporates modern automation technologies that ensure: Accurate positioning and clamping of components; Automated longitudinal and transverse welding; Consistent weld quality; Reduced manual operations; Improved productivity; Increased repeatability of manufacturing processes; Enhanced operational safety. The welding systems are equipped with advanced Fronius welding power sources, ensuring...


> More than 30 items of the equipment have been supplied to the plant

- Published: 2025-05-20
- Modified: 2026-04-23
- URL: https://www.tvagonm.com.ua/en/about/clients/implemented-projects/tverskoy-vagonostroitelnyy-zavod/

More than 30 items of the equipment have been supplied to the plant

Comprehensive Equipment Supply for Passenger Railcar Production As part of a large-scale technical modernization program, Tver Carriage Works is implementing a project aimed at launching the production of a new generation of passenger railcars, including double-deck coaches. Research and Production Company “Techvagonmash” acted as a key partner in the project, providing design, manufacturing, supply, and commissioning of specialized технологical equipment for upgrading production processes. Scope of Supply and Implemented Solutions Within the framework of the project, more than 30 units of equipment were delivered, including: universal fixtures for railcar frame assembly; automated systems for welding roof sections; positioners for welding bogie frames and outer panels; assembly and welding fixtures/positioners for side walls; lifting platforms for painting areas; customized technological solutions tailored to customer requirements. Particular attention should be paid to the innovative solutions developed: a universal positioner for floor panel welding and undercar equipment installation; a universal assembly fixture/positioner for side wall assembly. The equipment was designed based on the principle of versatility, allowing quick adaptation for manufacturing various types of passenger railcars, electric trains, and metro cars. Technological Features The implemented solutions provide: production flexibility through movable structural elements; high welding accuracy achieved by using mobile gantry systems; improved productivity and occupational safety; the ability to work with railcars of different lengths and configurations. Welding operations are carried out using independent gantry systems moving along guides mounted along the railcar structure, equipped with modern control and positioning systems. Project Results In 2012, commissioning works for the equipment complex used...




## Turnkey Projects

> Techwagonmash provides comprehensive engineering projects for organizing freight wagon manufacturing

- Published: 2025-07-30
- Modified: 2025-07-29
- URL: https://www.tvagonm.com.ua/en/turnkey/freight-cars-manufacture/

Complete cycle on implementation of projects in the sphere of freight cars building: from design to reaching the project capacity and products sales commencement.

Techvagonmash provides comprehensive engineering projects for organizing freight wagon manufacturing, offering full-cycle support — from concept development to facility launch. We specialize in railcar manufacturing engineering, production line design, supply of technological equipment, and industrial process automation. Our goal is to help clients build efficient, modern, and high-performance freight wagon production facilities in line with current safety, quality, and cost-effectiveness standards. Our Engineering Services We offer a wide range of railway engineering and manufacturing services: Analysis and design of freight wagon manufacturing processes; Production process optimization and development of technological workflows; Design of railcar manufacturing workshops and assembly lines using 3D modeling and digital twins; Equipment supply for wagon production (welding, assembly, painting, quality control); Automation and digital integration of production processes; Turnkey implementation with personnel training and technical documentation. Types of Freight Wagons We Cover We design and implement production lines for various types of freight wagons, including: Open wagons (gondolas and flatbed cars); Hopper cars (for cement, grain, and minerals); Tank cars for liquid and gaseous cargo; Boxcars and covered wagons; Platforms and custom-built rolling stock. Why Choose Techvagonmash Over 20 years of experience in freight wagon engineering and manufacturing; Deep expertise in freight railcar production design and process automation; Integration of automated and robotic systems in wagon assembly and welding; Guaranteed project delivery timelines and comprehensive technical support; Assistance with certification and market entry for new railcar models. Project Geography We implement freight wagon production projects across Ukraine and internationally. Our clients include rolling stock manufacturers, transport...


> Turn-key projects in the sphere of rail transport production arrangement: passenger cars, metro cars, trams, etc.

- Published: 2025-07-29
- Modified: 2025-07-31
- URL: https://www.tvagonm.com.ua/en/turnkey/rail_social_transport_manufacture/

Turn-key projects in the sphere of rail transport production arrangement: passenger cars, metro cars, trams, etc.

Techvagonmash offers a full range of engineering and consulting services for the organization of social transport manufacturing, including passenger railcars, metro cars, trams, electric trains, and other rolling stock. We deliver turnkey comprehensive projects — from concept development to full-scale production launch at the customer’s site. Our Core Competencies: Production Facility DesignWe develop detailed projects for factories and manufacturing lines for railcars and trams in accordance with modern standards, technologies, and logistical requirements. Process Engineering and Equipment SelectionWe design optimal technological processes and select high-performance equipment tailored to your production goals and output volume. Modernization of Existing EnterprisesWe assess current production capabilities and provide modernization solutions: increased productivity, automation, and implementation of new manufacturing lines. Engineering and Technical SupportWe provide full engineering support, including 3D modeling, technical documentation, author supervision, and commissioning services. Why Choose Techvagonmash? Over 20 years of experience in transport engineering and manufacturing In-house team of engineers, technologists, and project designers Successfully delivered projects in CIS countries, and beyond Guaranteed quality at every stage — from planning to implementation


> Techwagonmash offers a full cycle of comprehensive solutions for the organization and modernization of facilities for repairing freight and passenger railcars.

- Published: 2025-07-28
- Modified: 2025-07-31
- URL: https://www.tvagonm.com.ua/en/turnkey/wagon_repair/

Techvagonmash offers integrated solutions for development of design documentation in the field of new construction, technical re-equipment and reconstruction of enterprises for repair of freight and passenger cars (wagon repair plants and depots).

Techvagonmash offers a full cycle of comprehensive solutions for the organization and modernization of facilities for repairing freight and passenger railcars. We design and implement modern technological solutions that enable efficient organization of repair capacities, optimization of production processes, and a high standard of rolling stock maintenance. Our services include: Design of repair depots and workshops for major, current, and depot-level repairs; Development of repair technologies in compliance with national railway standards and international regulations; Selection and supply of equipment for all stages of railcar repair – from inspection and diagnostics to painting and final assembly; Production flow engineering – optimizing logistics, workspace layout, and movement routes for railcars; Implementation of automated control systems (ACS/SCADA) and digital solutions for performance monitoring and analysis; Personnel training and commissioning support at all stages of project implementation. Advantages of working with Techvagonmash: Over 20 years of experience in the railway engineering and repair industry; In-house team of engineers and technologists with hands-on experience in large-scale projects; Turnkey approach — from concept to full-scale launch; Compliance with regulatory requirements of Ukraine, CIS, and international standards; Tailor-made solutions adapted to each customer’s operational specifics. Application areas: Greenfield industrial sites and infrastructure projects. Wagon repair plants and depots; Railway operators and logistics companies; Factories for railcar modernization and capital repairs;


> Сomprehensive projects for the organization of production facilities for the modernization and repair of traction rolling stock.

- Published: 2025-07-27
- Modified: 2025-07-08
- URL: https://www.tvagonm.com.ua/en/turnkey/locomotive_repair_production/

Сomprehensive projects for the organization of production facilities for the modernization and repair of traction rolling stock (shunting and mainline diesel locomotives, electric locomotives)

Techvagonmash offers comprehensive projects for the organization of production facilities for the modernization and repair of traction rolling stock (shunting and mainline diesel locomotives, electric locomotives) Techvagonmash provides a full range of services: from the design stage to the stage of installation supervision and commissioning, including the production of special technological equipment. Competencies of Techvagonmash 1. Pre-project elaborations; 2. Development of the technological part of the project; 3. Design of special technological equipment; 4. Manufacture of special technological equipment; 5. Installation supervision and commissioning: personnel training; 6. Staff training; 7. Practice technology; 8. Customer service.  Advantages of upgraded locomotives As a result of modernization, the technical and economic performance of the locomotive is improving.   Its efficiency and traction parameters are significantly increased: - fuel consumption is reduced by about 20-25% (for example, TEM2 is 450,000 dollars. US$ per life cycle);- reduction of repair and maintenance costs by 25-30% (for example, for TEM2 it is $ 360,000. US$ per life cycle);- by increasing the coefficient of technical readiness, it is possible to reduce the number of diesel locomotives at the enterprise. The updated locomotive is equipped with microprocessor control, monitoring and self-diagnosis systems, such modernization increases the reliability of the locomotive, increases inter-repair runs, reduces the cost of scheduled and emergency repairs


> Turnkey boiler manufacturing projects by Techvagonmash: engineering, automation, welding lines, handling systems and process equipment.

- Published: 2025-07-26
- Modified: 2025-07-29
- URL: https://www.tvagonm.com.ua/en/turnkey/proizvodstvo-kotlov/

Techvagonmash has a long-term experience in manufacture of special process equipment for vessels manufacture.

Techvagonmash has a long-term experience in manufacture of special process equipment for vessels manufacture. We offer complex solutions in projects of vessel manufacture automatization: handling systems for blanks and finished items transfer, automatic lines for sheets welding, assembly equipment for head-to-shell welding, vessel automatic welding line. The equipment is designed according to output production program and production conditions of the customer.  


> Design and implementation of turnkey production projects for trailers and mounted equipment for commercial vehicles.

- Published: 2025-07-25
- Modified: 2025-07-30
- URL: https://www.tvagonm.com.ua/en/turnkey/proizvodstvo-navesnoy-i-pritsepnoy-tekhniki/

Attached implements and towed vehicles manufacture for commercial vehicles

Techvagonmash offers a full range of services for the design and implementation of turnkey production projects for trailers and mounted equipment for commercial vehicles. Our expertise and technical capabilities enable us to launch modern, efficient production lines — from engineering design to full-scale industrial deployment. What We Offer: Needs Assessment and Technical AuditWe conduct a comprehensive analysis of your current production setup or develop a solution from scratch, forming a technical brief tailored to your specific product and market needs. Production Line DesignWe create technological layouts and equipment placement plans in compliance with all industrial safety, logistics, and ergonomic standards. Development of Design and Process DocumentationWe provide a complete set of documentation: from engineering drawings to process flow charts and technological maps. Equipment Selection and SupplyWe select and deliver optimal solutions for welding, bending, cutting, painting, assembly, and other operations — using both domestic and international technologies. Production Automation and DigitalizationWe implement production control systems, digital twins, and integrate CAD/CAM/CAE environments to streamline operations. Staff Training and Commissioning SupportWe provide equipment installation supervision, staff training, and ongoing technical support throughout the launch phase. Turnkey Solutions for: dump trucks and semitrailers, container trucks, car transporters, garbage trucks, truck cranes, tarpaulin and refrigerated semitrailers. Why Choose Techvagonmash: Over 20 years of experience in mechanical engineering and industrial design Custom-tailored solutions for each client In-house engineering center and production facilities Guaranteed compliance with deadlines and technical specifications


> Techvagonmash offers a full cycle of engineering, including project and design works, manufacturing of equipment, equipping of enterprises and implementation of projects with appropriate certification.

- Published: 2025-07-25
- Modified: 2025-07-08
- URL: https://www.tvagonm.com.ua/en/turnkey/project_painting/

Techvagonmash offers a full cycle of engineering, including project and design works, manufacturing of equipment, equipping of enterprises and implementation of projects with appropriate certification.

Techvagonmash offers a full cycle of engineering, including project and design works, manufacturing of equipment, equipping of enterprises and implementation of projects with appropriate certification. We specialise in advanced technological solutions for various industries, drawing on many years of experience in the design and manufacture of equipment for surface preparation, shot blasting, painting, drying, and washing. We also offer comprehensive installation, commissioning and maintenance services. Our company uses advanced innovations that guarantee high performance, reliability, energy efficiency, safety and environmental friendliness. Techvagonmash performs the development of the following sections of the technical project of creation (reconstruction) of painting production facilities: - calculation of production capacity of paint production; - technology development (calculation of surface preparation materials, paint materials, heat and energy resources, emissions); - calculation of the required amount of equipment and design of equipment for surface preparation, painting and drying; - calculation and design of the transport system; - calculation and design of wastewater treatment equipment; - calculation of the ventilation system; - design of the paint preparation area; - selection of painting machines; - development of construction assignments, energy supply assignments, ventilation assignments for a specialised design organisation.


> Techvagonmash offers comprehensive projects on making of highly-automated production on bucket and roller containers output.

- Published: 2025-07-24
- Modified: 2025-07-08
- URL: https://www.tvagonm.com.ua/en/turnkey/proizvodstvo-kont/

Techvagonmash offers comprehensive projects on making of highly-automated production on bucket and roller containers output.

Techvagonmash offers comprehensive projects on making of highly-automated production on bucket and roller containers output. The equipment is designed according to the manufacturing output program and manufacturing environment of the customer.




## Products

> Railway axle box washing machine Description of work, technical characteristics.

- Published: 2026-04-21
- Modified: 2026-07-22
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/axle-box-housing-washing-plant/

The freight wagon axle box housing washing machine is a high-performance continuous (tunnel-type) washing line designed for efficient cleaning of axle box housings and axle box assembly components (in baskets) from dirt, grease (buksol), oil, and other contaminants. Washing is performed using a hot cleaning solution, followed by rinsing with warm water and blowing with hot air for complete drying of the parts. Key Advantages Fully automated washing, rinsing, and drying process Closed-loop circulation system of the cleaning solution with automatic oil separation (floating skimmer) High productivity — up to 40 axle box housings per hour Made of stainless steel with high-quality thermal insulation Adjustable conveyor speed and solution temperature (35–95 °C) Easy maintenance and minimal operating costs Design and Operating Principle The machine is a conveyor line along which axle box housings and components in baskets pass through three main zones: Main washing zone — intensive cleaning and degreasing with a hot solution through a system of nozzles. Spray rinsing zone — washing with clean warm water. Drying zone — powerful hot air blowing. The system automatically maintains the level, temperature, and cleanliness of the solution. Control is carried out via a modern programmable logic controller (PLC) with automatic and manual operation modes, as well as a daily heating timer function. Technical Specifications Machine typeTunnel (continuous)Useful conveyor width500 mmUseful tunnel height390 mmMaximum conveyor load100 kg/m (up to 1000 kg for the entire line)Capacity40 housings/hourCleaning solution temperature35–95 °CConveyor speed0. 3–1. 0 m/min (adjustable)Washing / rinsing tank volume1770 L / 700...


> Universal jig for assembling and welding tram carbody frames. Pneumatic clamping, servo-driven welding carriage. Made and supplied by Techvagonmash.

- Published: 2025-12-19
- Modified: 2026-08-07
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tramvaev/universalnyy_stend_sborki_karkasov_kuzovov/

The equipment covers the complete carbody assembly cycle: loading and feeding the underframe, transverse and longitudinal centering, clamping the side walls, fitting the roof, and subsequent automatic and semi-automatic seam welding. The universal layout lets the jig be reconfigured for different tram carbody models without replacing the base steel structure — switching between sizes is done by selecting a program on the control panel combined with manual repositioning of stops and inserts according to their markings. Design and operating principle The jig is a large fixed steel structure whose main components include transport carts, stationary side platforms with stairs and columns, lifting devices, a jig template, automatic roof-welding stations, and electrical equipment. Control is carried out from a central control panel and two control cabinets, allowing all five carbody sizes to be served from a single work complex. The underframe is loaded by crane onto the transport carts and moved manually along a 1,524 mm gauge rail track up to the jig's longitudinal stop. Pneumatic centering and clamping mechanisms then engage, after which the side walls, connecting frame and roof are sequentially positioned, located and clamped. Horizontal locating elements and pneumatic clamp drives ensure repeatable assembly geometry on every cycle. Welding is performed by a servo-driven welding carriage that travels along a 16 m guide rail with copying-roller seam tracking. Tack welding is done manually in semi-automatic mode, while straight and inclined seam sections are finish-welded automatically, with the torch precisely positioned by program. After welding, the carbody is released...


> Boiler support drilling system Description of work, technical characteristics.

- Published: 2025-10-09
- Modified: 2025-10-09
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_tsistern/sverlovka_lap/

The drilling system is designed for precision machining of holes in the boiler supports and the frame of a tank wagon. The design ensures reliable clamping and stability during operation, providing the required hole accuracy and surface finish. System components are: drilling unit; coolant and chip collection unit. Operating principle The drilling unit is mounted on the tank wagon frame using a hydraulic stacker or an overhead crane. Once positioned, the unit is secured to the frame using special clamps tightened with a wrench. The system provides multi-tool machining of holes in a single setup, performing operations such as: drilling; countersinking and reaming (or drilling followed by reaming). A quick-change chuck enables rapid tool replacement, minimizing setup time. Cutting fluid (coolant) is supplied during machining to cool the cutting tools and remove chips. Power control is provided via an electrical control cabinet, while the control panel allows the operator to change spindle speed through the gearbox; smoothly adjust rotation speed, reverse spindle rotation direction, start and stop the main drive motor. Technical specifications 1. Maximum drill diameter, mm252. Power, kW20003. Stroke, mm1454. Total travel, mm2585. Feed mechanismautomatic


> Welding roller rotators Description of work, technical characteristics.

- Published: 2025-08-26
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/mekhanicheskoe_svarochnoe_oborudovanie/vrashchatel_svarochnyy_/

Adjustable welding roller rotators allow manual adjustment of the equipment to the required diameter of the rotating shell. Welding rotators consist of two sections: driven and non-driven. Specifications: CharacteristicsSRV-5SRV-10SRV-20SRV-40SRV-60SRV-80SRV-100Maximum lifting capacity, t51020406080100Polyurethane roller Diameter D1, mm250300350400450450500Polyurethane roller Width W, mm1201301802202*1802*1802*200Shell diameter D Min. d, mm250300500500500800800Shell diameter D Max. D, mm2800320045004500450045004500Engine power, kW2x0,372x0,552x0,552x1,52x2,22x32х3Linear speed of roller, m/h6-606-606-606-606-606-606-60Control methodVariable frequency drive https://youtu. be/iw35MHEO8NE? si=PE6_Zd16LInnnsLv Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> Stand for assembly of covered wagon roofs Description of work, technical characteristics.

- Published: 2025-07-01
- Modified: 2025-07-01
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_proizvodstva_krytykh_vagonov/stend-zbyrannya-dahiv-krytyh-vagoniv/

The stand is designed for assembly and semi-automatic welding of external seams of covered wagon roofs. The constituent elements of the wagon roof are laid out on the assembly conductor using lifting and transport equipment in accordance with the technological process, fixed and welded. Specifications: 1. Mechanism for fixing the assembled productpneumatic2. Control mechanismmanual3. Type of drive of the clamping portalelectromechanical4. Pneumatic network pressure, MPa0,4... 0,6


> Roller End-Face Cleaning Machine Description of work, technical characteristics.

- Published: 2025-06-23
- Modified: 2025-09-22
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/ustanovka_torcev/

The machine is designed for cleaning the end faces of bearing rollers used in axle box assemblies during maintenance and repair operations. The feeding of rollers into the cleaning zone, the grinding of end faces, and the accumulation of rollers after cleaning are performed automatically. Technical specifications: 1. Cleaning time per roller, sec 3-82. Grinding belt speed, m/s12,83. Maximum thickness of material removed, µm54. Maximum number of rollers in the loading tray, pcs165. Installed power, kW2,26. Grinder belt 50×915, pcs27. Supply voltage, V3808. Supply frequency, Hz509. Operating pressure in supply network, MPa0,410. Air consumption, m³/h0,7611. Overall dimensions (L×W×H), mm935х720х130012. Unit weight, kg150 https://youtu. be/rcEYmAIJ_0s? si=Mi7EtTCK4RP-6tjz


> The robotic system is designed for the assembly and robotic welding of walls for mobile containers Techvagonmash

- Published: 2025-06-12
- Modified: 2025-09-23
- URL: https://www.tvagonm.com.ua/en/catalog/robotizirovannye_svarochnye_kompleksy/robot_konteiner/

The robotic system is designed for the assembly and robotic welding of walls for mobile containers. Technical characteristics: 1. Welded productwall of a roll container(mobile container)2. Productivity, units per month300003. Dimensions of the assembled product, mm1405х790х21,34. Overall dimensions, mm8120х6110х30995. System controltouchscreen control panel6. Robot brandFanuc7. Welding power sourceFronius Safety Laser barrier to protect staff Prevents staff from entering potentially hazardous areas during machine operation. If the safety border is crossed, the barrier stops the machine operation Barrier The enclosure consists of a metal structure and curtains for protection against ultraviolet rays. Sensors are installed on the barrier to switch off the complex in case of human intrusion in order to exclude injuries to people. SPTA kit Extended SPTA kit for 12 months of operation Includes a set of components which require regular replacement, providing minimum 12 months of operation. https://youtu. be/ivFjUe7bXiI? si=RIDIEBurF3BSiTW4


> The robotic welding system is designed for welding the combustion chambers and outer jackets of solid-fuel and gas-fired boilers,.

- Published: 2025-06-12
- Modified: 2026-06-19
- URL: https://www.tvagonm.com.ua/en/catalog/robotizirovannye_svarochnye_kompleksy/svarka_kotli/

The robotic welding system is designed for welding the combustion chambers and outer jackets of solid-fuel and gas-fired boilers, for both domestic and semi-industrial applications. 1. Welding robot4. Clamping device2. Set of welding equipment5. Safety guard3. Welding positioner6. Control panel with electrical equipment Video about the operation of a robotic system for welding heating boilers https://youtu. be/3Eiv0kz0TaM? si=_MN-WpMphUn6QXtU Technical characteristics: 1. Overall dimensions, mm7735х3575х22452. System controltouchscreen control panel3. Robot brandFanuc4. Welding power sourceFronius Safety Laser barrier to protect staff Prevents staff from entering potentially hazardous areas during machine operation. If the safety border is crossed, the barrier stops the machine operation Barrier The enclosure consists of a metal structure and curtains for protection against ultraviolet rays. Sensors are installed on the barrier to switch off the complex in case of human intrusion in order to exclude injuries to people. SPTA kit Extended SPTA kit for 12 months of operation Includes a set of components which require regular replacement, providing minimum 12 months of operation. https://youtu. be/3Eiv0kz0TaM? si=_MN-WpMphUn6QXtU


> The machine is designed for cleaning the cylindrical surfaces of axle bearing rollers during maintenance.

- Published: 2025-06-02
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/ustanovka_cilindrichnyh/

The machine is designed for cleaning the cylindrical surfaces of axle bearing rollers during maintenance. The rollers are automatically fed into the cleaning zone and collected after processing. Specification: 1. Roller cleaning time, sec1-102. Grinding belt speed, m/s12,83. Maximum removed layer thickness, µm54. Maximum quantity of rollers in the loading tray, pcs165. Installed power, kW1,356. Grinder belt 50×915, pcs17. Operating pressure in the supply network, MPa0,48. Air consumption, m³/h0,89. Dimensions (L×W×H), mm1065х525х1490010. Machine weight, kg165 https://youtu. be/5uwSen7Dfjo? si=_MbsuskVGbntXqMd


> Automated drilling centers Description of work, technical characteristics.

- Published: 2025-05-30
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/avtomatizirovannye_sistemy_na_baze_komponentov_suher_/avtomatyzovani-sverdlylni-kompleksy/

Automated drilling systems are designed for efficient machining of items without preliminary marking and using of jigs. Operations performed: drilling, reaming, core drilling, tapping. Drilling centers are designed and manufactured in accordance with a customer’s requirements, his product range and production conditions. Examples of the completed projects: Automated drilling center for freight cars center sills Drilling and riveting stand for gondolar car underframe Line for center sill I-beam and bottom chord manufacturing Automated line for center sill drilling Welding and drilling stand for tram sections coupling frames https://youtu. be/iw35MHEO8NE? si=PE6_Zd16LInnnsLv Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> Chain beam rotator for I-beam and H-beam welding. Models KC-600, KC-1000, KC-1500 — up to 12,000 mm, bidirectional 360° rotation. Custom solutions available. Request a quote.

- Published: 2025-05-23
- Modified: 2026-07-10
- URL: https://www.tvagonm.com.ua/en/catalog/mekhanicheskoe_svarochnoe_oborudovanie/chain-beam-rotator-i-beam/

The Techvagonmash chain beam rotator is purpose-built for positioning I-beams and H-beams during welding, assembly, and surface treatment. An endless chain drive rotates structural profiles clockwise and counter-clockwise to any required angle — without using the overhead crane. Three standard models cover the most common section sizes; custom configurations are available to order against a technical specification. Key advantages for your operation Integrated earth contact.  The chain loop maintains a continuous ground connection throughout rotation — particularly important for automated welding cells. Crane-free rotation.  The crane is used only for initial loading and final unloading — all rotation is handled by the machine, freeing crane capacity for other tasks throughout the shift. Faster cycle times.  Positioning the beam for the next weld pass takes seconds. On production batches, the productivity gain typically reaches 25–40 % compared with manual crane-assisted turning. Consistent weld quality.  Welding in the flat (1F/2F) position on all four faces delivers uniform penetration and eliminates the defect risk associated with overhead and vertical welding. Bidirectional rotation.  Clockwise and counter-clockwise rotation with stepless speed adjustment allows precise positioning to any angle defined by the welding procedure specification (WPS). Variable gauge.  The distance between the two drive units is freely selectable for beam lengths from 1,500 mm to 12,000 mm. Video https://youtu. be/SMDZ7ExbQzA? si=2wLudjI2-zSnDs_w Technical specifications #IndexModelBeamMaster-600BeamMaster-1000BeamMaster-15001. Overall dimensions of handling workpiece, mmWidth, mm60010001500Height, mm60010001500Length (min), mm1500-120002. Rotation Speed, RPM1,51,51,23. Rotating driveсhain4. Installed capacity, Kw1216185. Overall dimensions of the rotator, mmLength100001000010200Width220026203100Height2500299034006. Weight, kg300034705000 Applications & compatible profiles The rotator...


> Roller Conveyors (Rollgangs) Description of work, technical characteristics.

- Published: 2025-05-20
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/catalog/rolgang/rolgang_dlya_transportirovki_metalloprokata/

TECHVAGONMASH designs and manufactures roller conveyors for the movement of various loads according to the customer's technical specifications. Depending on the layout geometry, roller conveyors are available in: straight type; curved type. Available configurations: Driven; Non-driven. Key advantages: The roller conveyors are equipped with European manufacturers' equipment; Height adjustment; Roller conveyors are tailored to the customer's technical specifications, with reference to their production conditions. Optional features: Protective covers and side guards; Speed control devices; Safety sensor integration; Product diverting and unloading mechanisms. Service offerings Warranty and post-warranty support. Installation and commissioning; Personnel training. Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> The roller conveyor is designed for the combined translational and rotational movement of pipes during various technological processes.

- Published: 2025-05-20
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/catalog/rolgang/rolgang_dlya_postupatelno_vrashchatelnogo_peremeshcheniya_trub/

The roller conveyor is designed for the combined translational and rotational movement of pipes during various technological processes. It consists of a frame, idler roller supports, driven roller supports, a rotation mechanism, and tie rods. The frame is a welded metal structure that holds all conveyor components as a single unit and anchors the conveyor to the shop floor using foundation bolts. The idler roller support is responsible for pipe support during transportation. It consists of two adjustable swivel brackets with rollers, a rotating base, a locking mechanism. The support is connected to the frame via an axle. The swivel brackets allow for adjusting the roller spacing to accommodate various pipe diameters and can be locked in the required position.   Application  The roller conveyor is used for transporting pipes and round stock during operations where not only linear motion but also pipe rotation around its own axis is required. Roller conveyors are used in shot blast cleaning, ultrasonic flaw detection, washing, painting and external coating of pipes.  Advantages and Options Roller supports are available in both steel and polyurethane-coated versions. Operator panel supports process visualization. Components Used SEW EURODRIVE – drives (Germany) SIEMENS – automation elements (Germany) SKF – bearings SICK – sensors, scanners (Germany) OMRON – sensors and frequency converters (Japan) Installation and Service TECHVAGONMASH provides the following services: Installation and commissioning of supplied equipment; Customer personnel training; After-sales service and technical support. Request a price quote Name Company Phone Email Message Send a message Your form submitted...


> Equipment complex for production of spiral silos Description of work, technical characteristics.

- Published: 2025-05-20
- Modified: 2025-07-18
- URL: https://www.tvagonm.com.ua/en/catalog/uncategorized/kompleks_oborudovaniya_dlya_proizvodstva_spiralnykh_silosov-2/

The equipment complex is designed for manufacturing spiral silos. Silos are manufactured directly on the construction site by spiral coiling and double rolling of coiled steel. The installation is carried out with the help of special equipment according to the original German technology, which guarantees the silo shell tightness, exceptional strength, durability, reliability and allows to significantly accelerate the construction of the facility. 1. Forming machine4. Unwinder2. Rolling machine5. Crosspiece3. Supports Specifications: 1. Material- Galvanised steel2-4 mm- Chrome-nickel steel2-3 mm- Stainless steel1. 5-2. 5 mm2. Material width495 mm3. Finished silo diameter4. 5-25 m4. Finished silo diameterless than 31. 5 m5. Maximum silo height to diameter ratio5. 756. Production speedlinear speed: 5 m/min Schematic diagram of the double rolling of spiral silos  The main advantages of spiral silos manufactured using this technology are: low installation and investment costs - the silo is manufactured on site; high productivity - 5000 tonnes silo is assembled by 7 workers in 8-10 days; high durability; safety - for 40 years of silo construction using this technology, not a single case of collapse has been recorded. complete tightness


> Jacking unit for lifting round tank sections Description of work, technical characteristics.

- Published: 2025-05-20
- Modified: 2025-07-18
- URL: https://www.tvagonm.com.ua/en/catalog/uncategorized/domkratnaya_ustanovka/

The jacking unit for lifting sections of round tanks is supplied as a set of 15 jacks with a total lifting capacity of 60 tonnes. The jacks are mounted in a circle, connected by cardan shafts and connected to gearmotors. The drive shafts are protected with guards for operator safety. Specifications: 1. Lifting capacity of jacking unit, tonnes60Diameter of mounted tank, mm11300Product lifting height, mm1500Product lifting speed, m/min318Lifting driveGearmotorQuantity of gearmotors2Gearmotor power, kW5,52. Quantity of jacks15Lifting capacity, tonnes5Actuating mechanismlead screwOverall dimensions of the jack, mm450х395х2330Weight of one jack, kg2003. Overall dimensions of the jacking unit, mm11300х11300х2330


> Welding line for walls of a hopper wagon Description of work, technical characteristics.

- Published: 2025-05-16
- Modified: 2025-09-16
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/stend_polotnish/

The line is designed for welding the side wall and end wall sheathing of a hopper car. Technical specifications: 1. Overall dimensions of the assembled product, mm3222х3214х410500х2944х42. Weight of assembled product, kg3019483. Product movement driveelectromechanicalProduct movement speed, m/min5,74. Product sender:TypepneumaticAvailable force, N16505. Welding machine:Carriage speed, m/h0. 6... 108Seam typeone-sided buttWelding equipmentFroniusSeam forming device typecopper backing, cooled6. Air pressure in the pneumatic network, MPa0. 5 ... 0. 67. Installed power, kW16. 88. Overall dimensions of the stand, mm13716х4942х18309. Weight, kg7700


> Horizontal welding rotators Description of work, technical characteristics.

- Published: 2025-05-16
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/mekhanicheskoe_svarochnoe_oborudovanie/gorizontalnye_svarochnye_vrashchateli/

Specifications: IndexTypesГСВ-4000ГСВ-6500ГСВ-10000ГСВ-15000ГСВ-20000Max load capacity, kgs40006500100001500020000Rotation driveelectromechanicalRotation angle, deg. 360 Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> The company is one of the main manufacturers of equipment for mechanization of welding operations. We offer equipment applied for manufacturing of beam and frame structures, large-size block metalware, vessels etc.

- Published: 2025-05-16
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/mekhanicheskoe_svarochnoe_oborudovanie/welding_positioner_special_version/

The company is one of the main manufacturers of equipment for mechanization of welding operations. We offer equipment applied for manufacturing of beam and frame structures, large-size block metalware, vessels etc. We offer both off-the-shelf products and special solutions – the equipment designed and manufactured with regard to design features of the product and working environment of the Customer. Welding positioner with bearing ring, load capacity – 40 tons The welding positioners are used for long and nonrigid metalware welding. Welding positioner with bearing ring and clamping portal The positioner is equipped with mobile clamping portal for floor plates welding to the frame. https://youtu. be/KU3YKpevEpY? si=3VbbXxEstxT6nhJE Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> The automatic longitudinal welding stand provides a set of technological operations related to the welding of the longitudinal seam of the shell.

- Published: 2025-05-16
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_tsistern/stend_avtomaticheskoy_svarki_prodolnogo_shva_obechayki/

The automatic longitudinal welding stand provides a set of technological operations related to the welding of the longitudinal seam of the shell.   Specification: 1. Carriage movement driveelectromechanical2. Drive power, kW0,253. Seam typebutt weld with reverse forming4. Speed control principlefrequency5. Welding speed, m/min0,8... 1,86. Power excluding welding equipment, kW1,67. Air pressure in the pneumatic network, MPa0,5... 0,68. Overall dimensions, mm2310х650х18209. Weight, kg600


> Multipurpose stand for hopper cars bodies assembly Description of work, technical characteristics.

- Published: 2025-05-15
- Modified: 2025-06-11
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/universalnyy_stend_sborki_kuzovov_vagonov_khopperov/

The stand ensures a number of manufacturing operations connected with hopper cars bodies assembly with roof installation. Specifications: 1. Overall dimensions of the item to be assembled:length, mm110601376013760width, mm3240height, mm3560weight, kg6688917495552. Car underframe fixation mechanismpneumatic3. Side walls fixation mechanismpneumatic4. Lifting transfer carriage:Load-carrying capacity, kg150Carriage travel speed, m/min2... 9Platform lifting speed, m/min5Carriage travel driveElectromechanical, chainPower, kW2,2Platform lifting driveElectromechanical, chainPlatform transversal travel drivePneumatic5. Installed capacity, kW316. Air pressure in the system, MPa0,57. Overall dimensions, mm20820х8330х49058. Weight, kg30700


> The stand is designed for assembly and welding of a roof framework of hopper cars for transportation of mineral fertilizers, cement and grain.

- Published: 2025-05-15
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/universalnyy_stend_i_svarki_kryshi_vagonov_khopperov_/

The stand is designed for assembly and welding of a roof framework of hopper cars for transportation of mineral fertilizers, cement and grain. Specifications: 1. Overal dimensions за the items to be assembled, mmMineral carrierCement carrierGrain carrierlength10402906411760width218426452668height444225510radius160039961997Weight, kg60784510072. Vertical clamps:TypepneumaticNumber, pcs. 16Clamping force, kg/force3003. Centralizer:TypepneumaticCentering force kg/force2004. Clamping fixture:Travel driveelectromechanicalPower, kW1,1Drives number, pcs2Travel speed, m/min25Item clamping drivepneumaticClamps number, pcs2Cylinders number, pcs. 4Clamps rotation mechanismRotation drivepneumaticClamps rotation angle, degrees905. Mains air pressure, MPa0,5 ... 0,66. Overall dimensions of the stand, mm15780х3930х25207. Weight, kg15050 https://youtu. be/VN2U32Kdmoc? feature=shared


> Assembly stand for hopper frame with bunkers Description of work, technical characteristics.

- Published: 2025-05-15
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/stend_cborki_ramy_khoppera_s_bunkerami/

The stand is designed for assembly and subsequent welding of bunkers to the frame of a hopper car. Specifications: 1. Element clamping mechanismpneumatic2. Compressed air pressure, MPa0,63. Compressed air consumption, m3/h0,14. Dimensions of stand, мм16232х3990х30755. Stand weight, kg


> Roof installation stand Description of work, technical characteristics.

- Published: 2025-05-15
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_mineralovozov/roof_installation_stand/

The stand is designed for installation and welding of the roof onto the wagon body. Specifications: 1. Platform deck height , mm30002. Side platform size (length x width), mm20000x8003. Quantity, pcs. 24. Load capacity, kg5005. End platform size (length x width), m1730x8006. Load capacity max, kg1507. Quantity, pcs. 48. Distance from the platform to the side surface of the body, mm1009. Illumination level of the working area, lx70010. Weight, kg7500


> Plant for making drains in the bottom of the vessel shell Description of work, technical characteristics.

- Published: 2025-05-15
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_tsistern/ustanovka_dlya_formirovaniya_uglubleniy_v_obechayke_kotla/

Specifications: 1. Dimensions of drains, mm:Length, mm600Width, mm230Depth, mm30Metal thickness, mm112. Shell Ø, mm32003. Press (power device and hydrodrive):TypHydraulicForce, tonf200Oil pressure, MPa25Piston-rod stroke, mm550Pump drive power, kW334. Punch:Punch moving device into working areaself-propelled car5. Dimensions, mm17000х3200х59306. Height above the floor, mm33067. Weight, kg23450


> Stand for automatic welding of a center sill Description of work, technical characteristics.

- Published: 2025-05-15
- Modified: 2025-12-25
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_tsistern/stend_dlya_svarki_balki_khrebtovoy/

The stand is designed for automated submerged arc welding of a center-sill longitudinal seam and making a preliminary deflection aiming at the welding deformation compensation.   Specifications: 1. Welding stand:Center sill clamping mechanisms and orientationPneumaticCenter sill deflection mechanismPneumaticCenter sill vertical gripping mechanismPneumaticSupport drive mechanismPneumaticSupport typeAdjustableSupport rotation angle, degrees902. Transport system:Platform motion driveElectromechanicalDrive capacity, kW1,1Inoperative speed, m/min15Welding speed, m/min0,4... 0,7Welding speed adjustment regulationfrequencySeam typeButt-jointWelding methodSAW split electrode 2х3,0 mmWelding power sourceLincoln Electric3. Operating air pressure , MPa0,6 ... 0,84. Installed capacity, kW75. Overall dimensions, mm17200х4650х2330


> The stand is intended for assembling frame frames of the front and rear sections of the tram in the reverse position.

- Published: 2025-05-15
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tramvaev/universalnyy_stend_sborki_karkasov_ram_perednikh_i_zadnikh_/

The stand is intended for assembling frame frames of the front and rear sections of the tram in the reverse position. Principle of operation Elements of the frame frames are placed on the support plates of the stand where they are fixed along the stops and welded. At the end of welding, a command is given to return the clamps simultaneously to their original position. The finished product is removed from the stand by a crane and transferred to the next workplace. Specifications: 1. Stand typereadjusted2. Number of standard sizes of products, pcs. 23. Drive of working bodies of the standpneumatic4. Stand changeover principlemanual5. Bench control principlemanual, via buttons6. Air pressure in the pneumatic network, MPa0,4... 0,67. Air consumption, m 3 / h68. Installed power, kW0,669. Weight, kg,5630


> This stand has been designed for assembly and welding of tram sections coupling frames with following automatic drilling of the item.

- Published: 2025-05-15
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tramvaev/stend_sborki_ramy_sochleneniya_/

This stand has been designed for assembly and welding of tram sections coupling frames with following automatic drilling of the item. Specifications: 1. Attitude of the item assemblystraight2. Clamps and rammers drivepneumatic3. Clamping gantry motion driveelectromechanical4. Speed regulatingprogram control5. Drilling head typeSuhner6. Working pressure in pneumatic system, MPa0,6... 0,77. Compressed air consumption, m³/min. 0,9 https://youtu. be/wZkPTaDDDw8? feature=shared


> Filter unit for plasma and gas cutting systems Description of work, technical characteristics.

- Published: 2025-05-15
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/filtr/filtrovalnaya_ustanovka2/

The filter unit is designed to clean the air from aerosols and dry non-explosive dust generated during gas metal cutting. Specification: 1. Quantity of fans, pcs22. Total power, W80343. Rotation speed, rpm28504. Fan capacity, m³/h3000-100005. Total pressure, Pa2500-140006. Pre-filters:quantity, pcs4maximum air flow, m³/h:3000х412000resistance of clean cartridges, Pa50filtration classG47. Filter cartridges:quantity, pcs12filtration surface area, m²12х12144materialpolyestermaximum air flow, m³/h:1000х12 12000resistance of clean cartridges, Pa200resistance of dirty cartridges, Pa1500filtration classF98. Pressure drop, Pa250-15009. Nominal compressed air pressure, atm. 610. Сompressed air slip, m³/h:9 Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> The stand provides a set of technological operations related to the assembly of the heads and shell, their joint welding and trimming of the assembled unit to the required size.

- Published: 2025-05-15
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/stend_sborki_svarki_dnishch_kotla_tank_konteynera_i_tortsovki_yubki/

The stand provides a set of technological operations related to the assembly of the heads and shell, their joint welding and trimming of the assembled unit to the required size. Operation principle The head is installed on the support surfaces of the rotary platform with the convex part upwards, the shell is installed, clamped and tacked. After tacking, the assembly is released from the clamps, the copier is set to the working position, the rotary drive is switched on and the assembly is welded (cut). Specifications: 1. Overall dimensions of the assembly, mm:diameter2410height645weight, kg3842. Load capacity, kg6003. Platform rotation angle, degrees3604. Total vertical clamping force of the unit, kg30005. Clamp drivepneumatic6. Type of rotation driveelectromechanicalpower, kW1,17. Welding methodautomatic8. Welding speed, m/min0,3... 19. Cutting methodplasma10. Cutting speed, m/min1 ... 1,511. Method of guiding torches along the seammechanical copier12. Drive for setting the torches into the working positionpneumatic13. Network air pressure, MPa0,4... 0,614. Overall dimensions of the stand, mm2916х2804х172515. Weight, kg1993


> Robotic complex for welding tram roofs Description of work, technical characteristics.

- Published: 2025-05-14
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tramvaev/universalnyy_stend_sborki_i_robotizirovannoy_svarki_krysh_tramvaev/

The stand provides automatic welding for tram roof manufacturing. Operation principle The assembled item is located on the jig according to procedure specification, fixed by clamps and clamping gantry. Than robotiс welding of the item is made. Location and fixation of the item is made by pneumatic clamps, actuated from the control panels.   Specifications: 1. Welded itemsTram roof, 5 types2. Stand:Electrical (control panel)Item clampingPneumaticCompressed air pressure, MPa0,6-0,73. Gantry:Control typeElectrical (control panel)Item clampingPneumaticMax. supply speed of the gantry, m/min224. Automatic welding gantry:Control typeElectrical (control panel)Max. supply speed of the gantry, m/min22Welding robotFanucWelding sourceFronius


> Robotic welding systems Description of work, technical characteristics.

- Published: 2025-05-14
- Modified: 2025-08-26
- URL: https://www.tvagonm.com.ua/en/catalog/robotizirovannye_svarochnye_kompleksy/robotizirovannye_svarochnye_kompleksy/

The company has experience of designing and manufacturing of robotic welding centers on the basis of Fanuc, Kawasaki, Motoman robots. https://youtu. be/-hLFYXo6Ve8? si=as-aETgLuePZeC1r We perform a full range of works on implementing of a robotic welding center: 1. Analysis of the product design as for the robotization possibility; 2. Development of a robotics center arrangement; 3. Development and manufacture of secondary equipment: clamping devices, positioners, rotators, gantries; 4. Development of techniques and welding modes; 5. Selecting of welding equipment and tracking systems; 6. Development of ventilation systems within robotics centers; 7. Integration into positioning, tracking and welding equipment systems complex. 8. Training; 9. Service maintenance. Examples of the completed projects: Welding of freight cars cross bearers Welding of semitrailers back doors Gondola car end walls welding Robotic center for freight cars center sills SAW Heating boilers robotic welding center https://youtu. be/iw35MHEO8NE? si=PE6_Zd16LInnnsLv


> Robotic system for assembly and welding of sidewalls of subway car bodies

- Published: 2025-05-14
- Modified: 2026-03-24
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_metro/robotic_subway_car_welding_complex/

Robotic complex for assembly and welding of sidewalls of subway car bodies. This is a completely automated system designed and built according to the individual requirements of the customer and the specifics of their production. The complex delivers exceptional precision, repeatability, and weld quality with minimal operator involvement, significantly increasing productivity, reducing labor costs, and completely eliminating the human factor from the quality equation. We design and manufacture turnkey robotic lines — from engineering development and equipment fabrication to installation, commissioning, and personnel training. Our solution is already successfully operating at facilities that demand high speed and consistent quality when welding large-scale metro car body components. Equipment drawing Lever tilter Universal stand for assembly, welding left and right sidewalls in normal position Universal stand for assembly, welding left and right sidewalls in reverse position Gantry with sidewall welding robot Pressure portal Portal with a robot for welding sidewalls Safety fence Electrical equipment Specifications:  1. Product to be assembledsubway car body sides2. Stand typereadjusted3. The principle of fixing partsmechanical4. Stand changeover principlemechanical5. Stand control principleRemote Control6. Product turning methodbuilt-in tilter7. Welding robotFANUC8. Welding equipmentFronius Safety Laser barrier to protect staff Prevents staff from entering potentially hazardous areas during machine operation. If the safety border is crossed, the barrier stops the machine operation Barrier The enclosure consists of a metal structure and curtains for protection against ultraviolet rays. Sensors are installed on the barrier to switch off the complex in case of human intrusion in order to exclude injuries to people. SPTA...


> Robotic system for metro car roof welding Description of work, technical characteristics.

- Published: 2025-05-14
- Modified: 2026-03-24
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_metro/robotizirovannyy_kompleks_dlya_svarki_krysh_vagonov_metro/

The robotic system is designed to perform assembly and welding on the manufacture of metro car roofs, is re-adjustable and provides assembly for welding of 2 roof models. To ensure the assembly of roof frames of two types, the center is equipped with removable jigs. The jig is installed on the supporting surfaces of the base on the pins in a strictly fixed position.   Operation principle The constituent elements of the roof frame are laid on the supporting surfaces of the stand according to the manufacturing process, where they are fixed by stops and welding. At the end of the roof frame welding, the groups of clamps are released, which provides further laying of the sheathing sheets. Resistance welding of sheathing sheets to the roof frame is carried out.   The robotic center provides: positioning and reliable fixation of each roof part; free access to weld seams locations; possibility of resistance welding of the top sheet of the roof; possibility of welding sheathing sheets (while the clamping units of the frame parts are folding); excludes deformation of parts when the welder moves along the sheathing sheets with welding equipment. 1. Stand2. Gantry3. Welding robot 4. Welding equipment 5. Control panel Specifications: 1. Stand typeMultipurpose, adjustable2. Drive of working unitspneumatic3. Stand control principleManual, with a joystick4. Air pressure in the pneumatic system, MPa0,6-0,85. Gantry with manipulators for welding:Gantry travel driveelectromechanicalInoperative speed of the gantry, m / min10,0... 15,0Welding speed, m / min0,1... 1,0Clamp drivepneumaticWelding sourceFroniusQuantity of welding sources2Welding typeMIG/MAGWelding robotFanucManipulators...


> Multipurpose positioner for metro cars frames welding Description of work, technical characteristics.

- Published: 2025-05-14
- Modified: 2026-03-24
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_metro/welding_positioner_wagon_metro/

The universal welding positioner (rotator) is designed for secure fixation, lifting, rotation, and tilting of metro wagon frames into the most convenient position for welding operations. This equipment enables operators to quickly and safely handle large-sized metal structures weighing up to 6 tons and up to 24 meters in length, providing optimal access to all welds — both internal and external. It significantly improves welding quality, reduces labor intensity, and minimizes risks to personnel. Advantages of Use Increased productivity: reduces the time required for repositioning the workpiece by 3–5 times compared to crane usage. Welding quality: all seams are performed in the flat or optimal position — this minimizes defects, spatter, and internal stresses. Ergonomics and safety: the operator does not work at height, eliminating the risk of heavy structures falling. Versatility: quick changeover for different frame sizes (from short to maximum length — 24 m). Reliability: the equipment is made of high-strength materials and designed for intensive use in railcar production conditions. Resource savings: reduces the load on the workshop’s crane equipment and minimizes downtime. Video https://youtu. be/7GkbygMmGAo? si=NBMctR8HBTJwhO3L Specifications: 1. Positioner load capacity, kg60002. Load capacity of positioner without ring, kg40003. Max. length of rotated item, mm240004. Max. width of rotated item, mm35005. Max. height of rotated item, mm5306. Item lifting speed, m/min1,297. Rotating speed, rpm1,658. Installed capacity, kW12,5 https://youtu. be/Kv_TOvAEgVE? feature=shared


> Multipurpose stand for metro coach roof assembly Description of work, technical characteristics.

- Published: 2025-05-14
- Modified: 2026-03-24
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_vagonov_metro/universalnyy_stend_dlya_sborki_krysh_vagonov_metro/

The stand is intended for assembly and welding operations for metro coach roof manufacturing. It is flexible and performs the assembly of 3 roof types. Stand provides: Positioning and reliable fixation of every detail of the roof; Free access to weld seams; Ability of top roof plate resistance welding; Ability of sheathing plates welding (the clamping units of the stand components are folding); Any parts distortions caused by motion of operator with welding equipment along the sheathing plates is excluded. Specifications: 1. Stand typeMultipurpose, flexible2. Working tools drivePneumatic3. Stand control principleManual, with joystick4. Air consumption cum/h0,25. Air pressure in pneumatic mains, MPa0,6-0,86. Overall dimensions, mm19565x3405x880


> The jig is a versatile fixture designed for assembly and welding of side walls of special production cars, double-decker cars, underground cars, etc.

- Published: 2025-05-14
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/equipment_for_passenger_cars_manufcature/konduktor_kantovatel_dlya_bokovykh_sten_passazhirskikh_vagonov/

The jig is a versatile fixture designed for assembly and welding of side walls of special production cars, double-decker cars, underground cars, etc. The jig is designed for installation and welding of profiles (door openings), installation and welding of fastening elements. It is designed for installation and welding of profiles (door openings), installation and welding of fastening elements, as well as their installation in a position convenient for cleaning and handing over to Quality Control. Specifications: 1. Overall dimensions of the assembled product, mm:length27000width350height32152. Weight of the product, kg20513. Positioner:wall turning angle, degree100lifting force, kg4800tilting driveelectromechanicalangular lifting speed, deg/min53drive of clamps and sliding stopspneumatic4. Vertical jig:vertical jig stroke, mm2400jig driveelectromechanicaldrive of clamps and sliding stopsmanual5. Table section:drive of clamps and hinged stopsmanual6. Compressed air pressure, MPa0,67. Jig installed power, kW108. Compressed air flow rate, m3/min0,69. Jig overall dimensions, mm27000х6700х390010. Weight, kg6900


> Welding machine for welding of passenger coaches roofs Description of work, technical characteristics.

- Published: 2025-05-14
- Modified: 2025-09-16
- URL: https://www.tvagonm.com.ua/en/catalog/equipment_for_passenger_cars_manufcature/universalnaya_ustanovka_avtomaticheskoy_svarki_sektsiy_obshivy_kryshi_vagonov/

This plant was designed for protective gas welding on cooled copper backings of three longitudinal lap welds which join the roof sections of passenger car using a laser system to control seams. Principle of operation By means of lift-and-carry facilities the section elements are placed on the stand where they are fixed. By means of a gantry the welding machine is placed to the beginning of the weld then the edges are clamped and the order is given to start the welding. After welding the automatic welding machine returns to its starting position, the clamps are released. The gantry moves to the next weld. After three welds are finished the gantry returns to its starting position. The finished workpiece is taken away from the stand and sent to the next workplace. The process is controlled by the operator on the monitor.   Specifications: 1. Capacity sections/year24002. Stand for assembly roof secions:TypeReadjustableNumber of dimension-type pieces8Stand drivesPneumaticPrincipal of stand readjustmentAutomaticPrincipal of stand controlButton, sensor control boardBacking typeCooled copper backings3. Welding gantry:Travel speed, m/min12Welding speed, m/h48 https://youtu. be/XoTTAHGUdO8? feature=shared


> This stand was designed for assembly of railway car underframes of passenger car.

- Published: 2025-05-14
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/equipment_for_passenger_cars_manufcature/universalnyy_konduktor_dlya_sborki_ram_vagonov/

This stand was designed for assembly of railway car underframes of passenger car. The jig is a framework where guides with T-type slots as well locators and clamping elements are fixed. While readjusting of the line for some frame dimension-type locators and clamping elements move along the T-slots. Constituents of a piece are clamped by pneumatic actuators. The use of a pneumatic system ensures a even clamping of all the constituents. Specifications: 1. Railway car underframe dimensions to be assembled, mm:Length, mm24420Width, mm31002. Line typeAdjustable3. Drives on linePneumatic4. Principal of line readjustmentManuel5. Principal of line controlManuel, with buttons6. Compressed air pressure, MPa. 0,4... 0,67. Power consumption, Kw0,48. Dimensions of the line, (LxWxH)mm25280х4110х1320


> Welding positioners for car roof covering sections Description of work, technical characteristics.

- Published: 2025-05-14
- Modified: 2025-06-11
- URL: https://www.tvagonm.com.ua/en/catalog/equipment_for_passenger_cars_manufcature/kantovatel_sektsiy_obshivy_kryshi_vagonov/

The rotator is designed for turning by 180 degrees and stacking by 4 pieces of the passenger car roof covering sections.   Specifications: 1. Load capacity, kg10002. Working vertical travel, mm21003. Rotation axis height, mm800... 29004. Overall dimensions of the turned section, not more, mm:length13600width3200height10005. Turned section weight, not more, kg8006. Control modemanual7. Weight, kg7923


> The automated station is designed for washing of railcar bogie frames with heated detergent solution, followed by rinsing with hot water and drying.

- Published: 2025-05-08
- Modified: 2026-03-19
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/moika_telega/

The automated station is designed for high-pressure washing of railcar bogie frames with heated detergent solution, followed by rinsing with hot water and drying.   The station operates as a conveyor line, moving bogies linearly through the washing chamber and processing them in sequential treatment stages: – main washing; – rinsing; – bogie drying. The conveyor is designed to transport freight wagon bogie frames into and out of the washing chamber. The conveyor system consists of a transport carriage, a drive unit, and a tensioning mechanism. The carriage moves along a rail track via an electric motor-driven cable. A rotating support is integrated into the bogie housing, onto which the dirty bogie frame is mounted. The washing chamber is designed for cleaning bogie frames using detergent solution. The chamber body is made of stainless steel and insulated with thermal panels. The washing chamber is of the tunnel type. Washing is performed by a built-in spray system with specialized nozzle assemblies. There is a drip tray under the washing chamber for collecting the washing solution during the washing process. The washing solution heating tank and the rinse water tank are located separately in the washing chamber. The tanks and pipework are also made of stainless steel. Each tank is equipped with a digital thermostat with a selectable solution heating temperature of 90-95 ᵒC. The built-in time control of the washing cycle automatically maintains the workflow of cleaning the bogies. The doors of the washing chamber are hermetically sealed, allowing for a...


> Filtering unit provides dusty air removal from the blast rooms, its cleaning and discharge into atmosphere.

- Published: 2025-05-08
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/filtr/filtrovalnaya_ustanovka_dlya_drobestruynykh_i_drobemetnykh_kamer-2/

Filtering unit provides dusty air removal from the blast rooms, its cleaning and discharge into atmosphere. Filtering unit consists of upper and lower sections made of rolled iron. Filtering cartridges and cartridges shaking system providing their cleaning from dust are located in the upper part of the unit. Cartridges shaking is performed by short-time pulse of compressed air supply. The dust accumulated on the cartridge falls to dust collecting hopper while air filtering process continues. Receiver tank with offsets to electrically controlled valves is located on the side wall from the outside of filtering unit. When one of the valves is actuated the compressed air pulse is supplied to two cartridges. Cartridges regeneration is performed by dried and cleaned compressed air under pressure of 0,4... 0,6 MPA. Air preparation unit with regulating filter is installed on the filtering unit for air purification and pressure regulation. The shaking pulse lasts 0,2... 0,5 sec, valves actuation interval is 10 sec. These parameters are set from LOGO controller in the control cabinet. Hatches with removable covers are provided for easy maintenance. Dust collecting hoppers are located in the bottom section. Tanks are connected to hoppers by quick-release clamps. Two sections are interconnected by bolted connection and attached to the workshop floor by foundation bolts. There is a platform for upper section maintenance. Exhaustion in ventilation system is assured by fan installed on a separate frame and attached to the workshop floor by foundation bolts. Air ducts provide the connection between operating chamber, fan...


> Stand of the tank head measurement and selection Description of work, technical characteristics.

- Published: 2025-05-08
- Modified: 2025-09-01
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/stend_obmera_i_selektsii_dnishch_kotla_container/

The stand of the tank head measurement and selection provides a set of technological operations connected with tank heads selection by measurement of their circle perimeter on the outer diameter.   Operation principle The head is laid on the platform by stops, a measurement device is set in operating position, then the command for rotation of the platform with the workpiece is given. The encoder turning on and turning off is carried out by means of a limit switch, and the results of measurement are shown on the display panel.   Specifications: 1. Diameter of the items to be measured2400, 3000, 32002. Items weight, kg270 ... 15003. Carrying capacity of the stand, kg20004. Platform rotations number, rpm2,15. Drive typeelectromechanical6. Drive power0,557. Torque, kg-force/m1428. Measuring device typeencoder9. Measurement accuracy, mm/m0,125


> Positioner for tank container front frame welding Description of work, technical characteristics.

- Published: 2025-05-08
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/kantovatel_dlya_svarki_ramy_tortsevoy/

The turnover device is designed for the mounting of the container (item) front frame in the position suitable for welding operations. Specifications: 1. Carrying capacity, kg35002. Working vertical travel, mm10003. Rotation axis height, mm750... 17504. Overall dimensions of the turned item, mm2590х2438х1855. Lifting mechanism:Lift driveelectromechanicalLifting speed, m/min1,6Total power, kW3,06. Rotation mechanism:Rotation driveelectromechanicalItem rotation speed2Rotation angle, at 1750 mm height, degree360Power, kW1,57. Turnover device overall dimensions5080х1500х29708. Turnover device weight, kg3770


> The stand represents a set of equipment providing installation and fixation of the elements on the tank for its following welding.

- Published: 2025-05-08
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/uncategorized/stend_s_rolikooporami_dlya_sborki_svarki_elementov_kotla/

The stand is designed for welding of the tank elements. The stand represents a set of equipment providing installation and fixation of the elements on the tank for its following welding. Specifications: 1. Overall dimensions of the item to be assembled, mm2410х28722. Tank elements fixation mechanismmechanical3. Horizontal travel of the bogie basket (moving out), mm8004. Mechanized bogie, quantity, pieces2Basket travel height, mm360... 3360Carrying capacity, kg150Recommended air pressure, MPa0,6 ... 0,8Air consumption (max) for travel, l/min1200Horizontal travel mechanismpneumaticVertical travel mechanismpneumatic5. Compressed air consumption, m3/min1,56. Installed capacity, kW2,27. Overall dimensions, mm10400х5223х48598. Workpiece weight, kg5900


> Stand for hydraulic and pneumatic tests of vessels Description of work, technical characteristics.

- Published: 2025-05-08
- Modified: 2025-09-01
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/stend_dlya_gidroispytaniya_i_pnevmoispytaniya_kotlov/

Stand has been designed for hydraulic and pneumatic tests of various tank-car vessels.

Stand has been designed for hydraulic and pneumatic tests of various tank-car vessels.   Specifications: 1. Limit dimensions of the product:length, mmup to 16000diameter, mm2400 - 32602. Maximal weight of the product, tup to 303. Hydraulic systemclosed, independent4. Filling of tank with waterHigh-duty low pressure pumpPump output, m3/h100 – 150Power, kW115. Water dischargeHigh-duty low pressure pumpPump output, m3/h100 – 150Power, kW116. Water basinhorizontal7. Basin volume, m370


> Assembly line, welding panels with built-in tilter Description of work, technical characteristics.

- Published: 2025-05-08
- Modified: 2025-07-10
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/liniya_sborki_svarki_polotnishch_so_vstroennym_kantovatelem2/

The line is designed for welding from one or the other side of a card of 4 sheets of metal for the manufacture of a tank boiler. The line includes:- Assembly stand and tacks. - Complex for automatic welding of panels on the front side. - Turner of sheet panels. - Complex for automatic welding of panels on the reverse side.   Specifications: 1. Dimensions of the welded panel, mm:length10080width9450thickness9-112. Pressing and pressing pneumatic cylinders control- thicknessmanual3. Number of transborder trolleys for transportation of the panel, pcs. 24. Speed of movement of carts of transborder devices, m/min155. Total installed power el. stand drives, kW4,4


> The stand is designed for assembly and welding of the tank container vessel.

- Published: 2025-05-08
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/uncategorized/stend_sborki_i_svarki_kotla_na_rolikooporakh/

The stand is designed for assembly and welding of the tank container vessel. Operation principle: tank vessel elements are assembled in the centralizer, then their tack welding takes place. After that machine welding of inner and outer circular seams is carried out.


> Line for vessels assembly and automatic welding Description of work, technical characteristics.

- Published: 2025-05-08
- Modified: 2025-10-09
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_konteyner_tsistern_i_kotlov_zh_d_tsistern/stend_sborki_i_svarki_kotla_vagona_tsisterny_na_rolikooporakh_/

This line is multipurpose one and it allows to to localize vessel production on a small area. It ensures output of a wide range of vessels with different diameters with a slight realignment on one plant.

1. longitudinal travel roll supports;5. plants for external seam welding;2. rotation roll supports;6. mechanized carriage;3. clamp;7. control panel. 4. plants for internal seam welding; This center is multipurpose one and it allows to to localize vessel production on a small area. It ensures output of a wide range of vessels with different diameters with a slight realignment on one plant. The line is equipped with an external clamp which automatically provides sections edges overlapping for welding which significantly decreases assembly labour intensity and ensures quality assembly for automatic welding. Assembled vessel elements are welded automatically with plants for welding of internal and external seam which are mounted on the welding columns. The parts of the vessel and the entire vessel are moved to assembly and welding positions by means of transportation system controlled from the operator's panel. Welding of a problem closing joint is performed by the welding device (ESAB company) completely in the automatic mode without welder's presence inside the vessel. Welding process tracking is shown on the control panel display. High level of mechanization and automation allows to guarantee high quality at high efficiency, ensures high production culture. https://youtu. be/GYrxAmrNYZg? feature=shared


> Filtering unit provides dusty air removal from the blast rooms, its cleaning and discharge into atmosphere. | Description of work, technical characteristics.

- Published: 2025-05-07
- Modified: 2025-06-13
- URL: https://www.tvagonm.com.ua/en/catalog/filtr/filtrovalnaya_ustanovka_dlya_drobestruynykh_i_drobemetnykh_kamer/

Filtering unit provides dusty air removal from the blast rooms, its cleaning and discharge into atmosphere.  Filtering unit consists of upper and lower sections made of rolled iron. Filtering cartridges and cartridges shaking system providing their cleaning from dust are located in the upper part of the unit. Cartridges shaking is performed by short-time pulse of compressed air supply. The dust accumulated on the cartridge falls to dust collecting hopper while air filtering process continues. Receiver tank with offsets to electrically controlled valves is located on the side wall from the outside of filtering unit. When one of the valves is actuated the compressed air pulse is supplied to two cartridges. Cartridges regeneration is performed by dried and cleaned compressed air under pressure of 0,4... 0,6 MPA. Air preparation unit with regulating filter is installed on the filtering unit for air purification and pressure regulation. The shaking pulse lasts 0,2... 0,5 sec, valves actuation interval is 10 sec. These parameters are set from LOGO controller in the control cabinet. Hatches with removable covers are provided for easy maintenance. Dust collecting hoppers are located in the bottom section. Tanks are connected to hoppers by quick-release clamps. Two sections are interconnected by bolted connection and attached to the workshop floor by foundation bolts. There is a platform for upper section maintenance. Exhaustion in ventilation system is assured by fan installed on a separate frame and attached to the workshop floor by foundation bolts. Air ducts provide the connection between operating chamber, fan...


> Railcar blast rooms for cleaningrailway wagons to Sa 2½. Complete abrasive recovery, dust collection and operator safety systems. Custom-engineered solutions from Techwagonmash.

- Published: 2025-05-07
- Modified: 2026-06-15
- URL: https://www.tvagonm.com.ua/en/catalog/blast_rooms/railcar-blast-rooms/

Railway wagons operate in some of the most demanding environments in the transportation industry. Continuous exposure to moisture, road contaminants, industrial pollutants, mechanical wear, and weather conditions leads to corrosion, coating degradation, and surface contamination. Before repainting, repair, refurbishment, or manufacturing operations, the wagon surface must be thoroughly cleaned to ensure long-term coating performance and structural integrity. Techvagonmash railcar blast rooms are designed for efficient abrasive blasting and surface preparation of freight wagons, passenger railcars, metro cars, and other railway rolling stock. The systems provide high-quality cleaning of external surfaces, removal of corrosion products, old coatings, mill scale, and contaminants while ensuring operator safety, environmental compliance, and reduced operating costs. What Is a Railcar Blast Room? A railcar blast room is a specialized enclosed facility designed for abrasive cleaning of railway rolling stock. During the blasting process, operators use high-performance blast nozzles to propel steel shot, steel grit, or other abrasive materials at high velocity onto the wagon surface. The impact of abrasive particles removes: Rust and corrosion Mill scale Old paint coatings Welding scale Surface contamination Oxidation products The resulting surface achieves the cleanliness and roughness profile required for modern protective coating systems. Techvagonmash blast rooms can achieve surface preparation standards up to Sa 2½ and Sa 3 according to ISO 8501-1 requirements. Shot blasting chamber diagram 1. Working chamber2. Shot circulation system3. Shot blasting machine 4. Lighting5. Air cleaning system6. Elevating access platforms Blast Room Structure The camera body is constructed of durable metal structures with internal protection...


> Custom-engineered airblast rooms for cleaning welded metal structures. Abrasive circulation, cartridge dust filtration, operator PPE system. Request a quote.

- Published: 2025-05-07
- Modified: 2026-06-19
- URL: https://www.tvagonm.com.ua/en/catalog/blast_rooms/blast-room/

Custom-built airblast rooms for surface preparation of welded fabrications, assemblies and complex metalwork. Achieves Sa 2. 5–Sa 3 cleanliness (ISO 8501-1) and a surface profile of Rz 40–100 µm ready for high-performance protective coatings. What is an airblast room and when is it used? Custom design Every chamber is sized to the customer's largest workpiece, transport route and overhead crane capacity. Sa 2. 5 / Sa 3 quality Meets ISO 8501-1 near-white and white-metal cleanliness for rail, bridge and heavy-industry coatings. Closed abrasive loop Scraper conveyors + bucket elevator + air-wash separator — reusable abrasive costs kept low. Cartridge dust filtration Reverse-pulse self-cleaning cartridge filter with continuous operation — no production downtime for filter maintenance. Climate PPE for operators Heated (winter) and cooled (summer) breathing air supply built into the operator's helmet system. Rubber-lined walls & ceiling 1. 0×3. 0 m and 1. 0×2. 0 m rubber blanket lining protects structure and greatly extends service life. An airblast (abrasive blast) room is a fully enclosed, ventilated chamber in which one or more operators direct compressed-air-propelled abrasive at a workpiece using hand-held blast nozzles. Unlike automated shot blasting machines — which use centrifugal blast wheels and are optimised for regularly shaped products moving on a conveyor — a blast room gives the operator complete directional control of the blast jet. This makes airblast rooms the preferred solution for: Large welded steel fabrications with complex geometry and internal cavities One-off and small-batch production where tooling a conveyor machine is uneconomical Structures that cannot be rotated (bridge sections,...


> Washing machine for wagon bearings - automatic washing and drying of roller bearings. High performance and reliability.

- Published: 2025-05-07
- Modified: 2026-03-19
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_telezhek_i_kolesnykh_par_vagonov/moechnaya_mashina_dlya_moyki_podshipnikov/

Bearing washing plant is designed for washing and drying of roller bearings installed on freight and passenger cars as well to repair wheel sets. The plant is used for new production (degreasing). The plant for washing and drying bearings consists of the following main components: a tank, a washing and drying chamber, and a control panel. The tank is additionally equipped with a skimmer - a disk device, which allows you to remove the layer of waste lubricant which formed on the surface of the washing solution and discharge it to a separate container. Operation principle The plant for washing and drying bearings works as follows: in the initial position, dirty bearings stop on the inlet ramp with a damper. After turning the damper and the operator’s command (or a signal from the plant control system) to turn on the device, an automatic operation cycle starts. The drive of the bearings rotation mechanism in the washing and drying chambers is turned on and the chamber shutters are lowered. The supply system of the washing solution in the washing chamber and the blowing system in the drying chamber are turned on. The duration of the washing solution supply to the washing chamber and air to the drying chamber is set by the operator before starting the operation of the equipment complex. After the washing and drying processes are completed, the chamber shutters are lifted and the bearings are rolled from the washing chamber to the drying chamber, and from the drying...


> An axle-box body washing plant is designed for bearing extrusion and washing of axle-box housings for freight cars by means of washing solution.

- Published: 2025-05-07
- Modified: 2026-04-21
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/moechnaya_mashina_dlya_moyki_buks/

An axle-box body washing plant is designed for bearing extrusion and washing of axle-box housings for freight cars by means of washing solution and is used in railway repair shops (locomotive depots and railway-carriage repair works) to change out-of-date and expired-service-life technical facilities) as well as to improve existing manufacturing methods where, as a rule, a great deal of hand labor is used. The machine consists of:- devices for pressing out bearings;- a tank;- a washing and drying chamber;- a control panel. The tank is additionally equipped with a skimmer - a disk apparatus, which allows you to remove the layer of waste lubricant which formed on the surface of the washing solution and discharge it to a separate container. Operation principle The machine for washing and drying axle-boxes works as follows: in the initial position, dirty axle-boxes stop at the inlet ramp, which, if there is an axle-box on it, controls a limit switch, upon the signal of which a rod conveyor is switched on. It transfers the axle-box to the washing chamber. After the operator’s command (or a signal from the plant control system) to turn on the device, an automatic operation cycle starts. The supply system for the washing solution in the washing chamber is turned on. The duration of the washing solution supply to the washing chamber is set by the operator before starting the operation of the equipment complex. After the washing process is completed, clean water is supplied to the axle-box body for washing....


> Lifting and turning device for a wheelset Description of work, technical characteristics.

- Published: 2025-05-07
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/podemno_povorotnoe_ustroystvo/

The lifting and turning device is designed to lift and turn the wheelset by 180°. The device operates as part of a mechanized overpass, when carrying out work on the repair of wheel sets of railway transport. Specifications: 1. Lifting height of wheelset, mm2002. Angle of rotation of the wheelset, deg1803. Swing drive typepneumatic4. Lift drive typepneumatic5. Air pressure in the pneumatic system, MPa0,4-0,6


> Automated wheel set cleaning and washing station Description of work, technical characteristics.

- Published: 2025-05-07
- Modified: 2026-03-19
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/avtomatizirovannyy_kompleks_dlya_moyki_kolesnykh_par/

The automated wheel set cleaning and washing station is designed for pressure washing of freight railcar wheelsets with a heated cleaning solution, followed by rinsing with heated water and drying.   The automated station is a closed-cycle, sealed chamber of the tunnel type. The treatment is carried out by applying a heated cleaning solution under pressure to the dirty surfaces of the wheelset. Rotation around its axis ensures high-quality cleaning of the wheelset from all sides.  The automated station comprises: a conveyor mechanism for moving wheel sets; wheel set feeder (inlet and outlet); nozzle systems adapted to the geometry of the wheelset; washing solution filtration system; hydraulic system with pumps and a washing circuit for supplying solutions; tank 1 for washing; tank 2 for rinsing; connecting pipes to the vapour extraction system; oil and grease trap; control system; emergency stop system. The chamber body of the automated station is made of stainless steel and insulated with thermal panels. A thermal insulation layer between the outer and inner coatings ensures good heat and sound insulation. The washing liquid heating tank and the rinse water tank are located separately next to the washer. The tanks and pipework are also made of stainless steel. There is a drip tray under the washing chamber for collecting the washing solution during the washing process. Each tank is equipped with a digital thermostat with a selectable solution heating temperature of 90-95 ᵒC. The wheelset is washed by an integrated spray device using a special nozzle system...


> The system for dismantling and washing axle boxes and bearings is intended for use at railway car repair factories (car depots and car wheel workshops).

- Published: 2025-05-07
- Modified: 2026-02-10
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_vagonoremonta/kompleks_demontazha_i_moyki_buksovogo_uzla_i_podshipnikov_/

The system for dismantling and washing axle boxes and bearings is intended for use at railway car repair factories (car depots and car wheel workshops). The system performs the following manufacturing operations:  lifting and moving the wheelset along the trestle;  rotation of wheelsets at manufacturing positions;  using a dismantling stand to unscrew all the bolts of the axle-box unit and M110 nut;  removal of both axle-boxes from the axle of the wheel set and their transportation by means of a manipulator to the position of dismantling the bearings of the automated section for pressing-out and washing bearings and axle box housings;  pressing-out of bearings from the axle box;  washing of axle-box housings;  washing of bearings. 1. Trestle for dismantling axle boxes6. Rack for axle box housings2. Machine for dismantling freight cars axle boxes7. Bearing washing machine3. Device for removing axle boxes8. Trough4. Bearing pressing-out machine9. Bearing rack5. Machine for washing and drying axle boxes10. Automated wheel set cleaning and washing station Specifications: 1. Performance, wheelset / hour32. Maximum wheelset weight, kg16003. Air pressure in the pneumatic system, MPa0,6... 0,84. Trestle for dismantling axle boxes:Type of all drivespneumaticTransfer of wheel sets from position to positionrolling5. Machine for dismantling axle boxes of freight carsFour-spindle electric wrench:- number of keys, pcs. 4- thread diameter of the bolt to be unscrewedМ20Single-spindle electric wrench:- thread diameter of the unscrewed nutМ110Four-spindle electric wrench:- number of keys, pcs. 4- thread diameter of the bolt to be unscrewedМ20Vertical stroke of the lift, mm160Installed power, kW11,56. Tool for removing...


> Pneumatic access platforms elevate and carry one worker with tools providing safety and convenient working conditions. | Description of work, technical characteristics.

- Published: 2025-05-07
- Modified: 2026-06-22
- URL: https://www.tvagonm.com.ua/en/catalog/platforms/pneumatic-access-platforms/

Pneumatic lifting platforms are designed for lifting, longitudinal, and transverse movement of a single operator with tools. They are used, among other applications, for painting operations inside spray and drying booths, providing safe and comfortable working conditions. Safety Reliable and fail-safe operation both from inside the cage and via external controls. Fully enclosed operator cabin providing a stable working platform and sufficient space for operation, including the use of breathing equipment. Pneumatic control on all three axes eliminates the risk of ignition. Certified and approved according to international safety standards. Multiple independent safety systems integrated into the design. Efficiency Operator-controlled movement along all three axes at any working height. Ergonomic and intuitive control elements. Air supply points inside the cage for tools and spray guns. Simple operation improves user comfort and overall productivity. Reliability Easy maintenance due to the use of standard, easily replaceable components. Over 20 years of continuous product development ensuring compliance with current safety regulations. Hundreds of units successfully delivered and proven in operation for durability and dependability. Specifications Cage horizontal move, mm1300Cage vertical move, mm4000Max. load capacity, Kgs,150Recommended air pressure, atm6 - 8Air consumption, l/min350Horizontal move mechanismPneumaticVertical move mechanismPneumatic https://youtu. be/8T2pYApp3Xw? si=EXs6XfwwjYZhU0e8 Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> Lifting platforms are designed for moving and lifting workers during installation work, painting and sanding of railway car bodies.

- Published: 2025-05-07
- Modified: 2026-06-22
- URL: https://www.tvagonm.com.ua/en/catalog/platforms/elevating_access_platform/

Teсhvagonmash offers modern elevating access platforms (lifting platforms) specially designed for transport engineering enterprises. These platforms are intended for quick and safe elevation of workers to perform assembly, filling, grinding, painting, and other operations on the bodies of freight and passenger wagons, gondola cars, tank cars, and other rolling stock. Thanks to their well-thought-out design, elevating access platforms create comfortable and completely safe working conditions, significantly increasing productivity and reducing the risk of injuries. The equipment fully complies with occupational health and industrial safety requirements in force at enterprises in Ukraine and the CIS countries. Purpose of Elevating Access Platforms Elevating access platforms are specialized technological equipment that solves the main challenge in the production and repair of railway equipment: providing comfortable and safe access for workers to the upper part of the wagon body. The platforms allow: Lifting one or several workers with tools to the required height; Performing assembly work, filling, grinding, painting, and quality control of the wagon body; Moving along the wagon to process end and side surfaces. The equipment is ideal for assembly lines at wagon-building and wagon-repair plants, depots, and enterprises engaged in the modernization of rolling stock. Key Advantages of Tekhvagonmash Elevating Platforms Maximum Safety. Two independent control panels (on the platform and on the stationary cabinet). The interlocking system prevents lifting when gates are open or access ladders to the roof are lowered. Signaling and Protection. Audible and visual signaling during platform movement up/down + warning signaling when work is being performed...


> Washing Painting Drying Booth is intended for the following operations: washing (degreasing, rinsing with high-pressure units), blowing, primer coating, painting, stencilling, intercoat and finishing drying.

- Published: 2025-05-07
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/osk/paint_booths/

Washing Painting Drying Booth is intended for the following operations: washing (degreasing, rinsing with high-pressure units), blowing, primer coating, painting, stencilling, intercoat and finishing drying.   For items bottom painting the booth can be performed with a pit between rails. https://youtu. be/KwUWo18Oki8? feature=shared Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> Paint and drying booth has been designed for painting the wagons.

- Published: 2025-05-06
- Modified: 2025-10-03
- URL: https://www.tvagonm.com.ua/en/catalog/osk/okrasochno_sushilnaya_kamera_dlya_okraski_vagonov2/

Paint and drying booth has been designed for painting the wagons.

Paint and drying booth has been designed for painting the wagons. Operation principle Painting mode: the fresh air ventilator takes air from atmosphere and direct to coarse filters, where it is cleaned from dust and then passes through the heat exchanger (heating about 20ºC). The heated air goes through the airpipes into roof space and then through roof fine media filters into the chamber. The fine media filters are cover the entire roof space eliminating air turbulence. The air stream flows evenly top-down at the wagon body. Paint particles are picked up by bottom filters which are situated under grates. Air heating is possible only with ventilation. The heating stops at once when the maintenance work or emergency situation take place. Primary filters are always installed in front of the fresh air ventilator. In this way, the blades and shaft bearings are protected against paint particles and dust in every mode of operation. Drying mode: the change from painting to drying does not take place immediately . The chamber is switched to expulsion removing dust and paint remains. When drying the suction fan switches off immediately, and the chamber works in a recirculation mode sucking in 10 - 15% fresh air from atmosphere to prevent the excess return air from solvents avoiding explosive mixture build-up. As a result of recirculation the drying mode is very efficient (electrical consumption is lower, fuel consumption is only 40% in comparison with painting mode). During recirculation the air passes through primary filters, floor and...


> Painting booths - design and manufacture taking into account the production conditions of the customer. Techvagonmash

- Published: 2025-05-06
- Modified: 2026-04-16
- URL: https://www.tvagonm.com.ua/en/catalog/osk/industrial_paint_booth/

Industrial paint booth has been deisgined for painting and drying of welded metal structures. Painting and drying of small size products is possible in suspended position (with installation to industrial trucks of special tools of “pyramid” type).   Description of component parts 1. Booth body2. Heat generator3. Air cleaning system4. Gates5. Lighting of the booth6. Emergency exit7. Pneumatic access platforms Body of industrial paint booth The body of industrial paint booth is a bearing structure made of aluminun pipes and galvanized steel double panesl with foamed polyurethane inslation. The panels are mortised which guarantees minimal assembly time. Roll-down door The roll-down door of the paint booth are equipped with flameproof electrical drive and complete with two remote position controls. All mechanisms are protected from the paint mist. It assures long perfomance life and prevents the sandwith film buildup on swing joints and sliding surfaces. Opposite to traditionally used sectional gates with manual opening, this door does not warp in operation process, their opening / closing stays easy. Heat generator The heat generator is a special set of equipment, designed for air cleaning, heating and supply to the booth with its further extraction. At different process cycles or heating modes the exhaust air can be partially or completely supplied back to the working areas through regulated recirculation system. The heat generator is a module structure consisting of several wire-framed blocks. The blocks panels are made of galvanized steel with mineral cotton thermal insulator.   Air cleaning system Air cleaning system has...


> Dump truck underbody control and straightening stand Description of work, technical characteristics.

- Published: 2025-05-06
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/stend_kontrolya_i_pravki_osnovaniya_kuzova_samosvala/

The stand is designed for installation, measurement and straightening (if necessary) of a dump truck underbody. The underbody straightening is performed by means of hydraulic fixtures. The stand is fitted with laser meters for frame geometry control. The stand can be used for the manufacture of new products as well as in auto repair companies.   Specifications: 1. Stand typeMultiourpose2. Item straightening driveHydraulic3. Straightening force (max. ), t104. Hydraulic pump drive air work pressure, MPa0,17... 0,865. Pneumatic hydraulic pump work pressure (max. ), MPa606. Stand overall dimensions, mm8650х4310х12807. Weight, kg8212


> Stand for dump truck semitrailer frames alignment Description of work, technical characteristics.

- Published: 2025-05-06
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/stend_pravki_ramy_polupritsepa_samosvala/

The stand is designed for alignment of transversal, longitudinal deformations, semitrailer frames twist deformations. The stand provides straightening of frames of different dimension types and represents a floor frame with the item mounted on it and equipment for straightening. The frame straightening is performed by means of hydraulic fixtures. The stand is fitted with laser meters for frame geometry control. The stand can be used for the manufacture of new products as well as in auto repair companies. Specifications: 1. Stand typeFlexible2. Item straightening driveHydraulic3. Straightening force (max. ), t204. Hydraulic pump drive air work pressure, MPa0,17... 0,865. Pneumatic hydraulic pump work pressure ( max. ), MPa606. Stand overall dimensions, mm15210х4870х18407. Weight, kg14056


> Stand for insulated bodies assembly Description of work, technical characteristics.

- Published: 2025-05-06
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/stend_sborki_izotermicheskogo_kuzova/

The multipurpose stand for the body assembly with lifting platforms has a possibility to assemble items of two dimension types: 8000 and 13340mm long. The stand comprises stationary platforms on which the drop traverse beam are located - they fix and clamp upper longitudinal angles of the item. There are movable fixing devices on the platforms for fixing of the item side panels. The stand has a panel vertical clamping device on the front size, as well as an upper angle clamping device. All the clamps work pneumatic actuators-operated, their control is performed through the pneumatic cabinet.   Specifications: 1. Overall dimensions of the item, mm13520х2590х27508000х2590х27502. Compressed air pressure in mains, atm. 63. Cross-beam load capacity, kg6004. Overall dimensions of the stand, mm16960х6960х7014


> Multipurpose stand for bodies assembly Description of work, technical characteristics.

- Published: 2025-05-06
- Modified: 2026-04-27
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/universalnyy_stend_sborki_kuzova_samosvala/

The universal adjustable stand is designed for assembling dump truck bodies of various types and configurations. The equipment ensures precise assembly of body components, reliable fixation of parts, and high-performance, repeatable welding operations. Key Advantages Versatility — reconfiguration for different body sizes and types High assembly accuracy due to positioning and clamping systems Increased productivity through process mechanization Reliable fixation of parts using pneumatic clamps Operator convenience ensured by well-thought-out ergonomics Compliance with industrial safety requirements Operating Principle The body assembly process includes the following stages: Installation and fixation of side walls Mounting of the end wall using a special trolley Alignment and positioning of components Clamping and tack welding Laying and fixation of the bottom using a clamping portal Installation of rear beams Completion of assembly and removal of the product from the stand All operations are performed using pneumatic and mechanized systems, reducing labor intensity and improving assembly quality. Technical Specifications: 1. Spatial position of product assemblyinverted2. Product length (bottom) (min/max), mm5000 / 80003. Min. internal width, mm21554. Max. external width, mm27155. Product height (side wall) (min / max), mm1120 / 20706. Front wall inclination angle (min / max), deg0/157. Front wall inclination adjustmentstepless8. Type of clamps and pusherspneumatic9. Operating pressure in pneumatic system, MPa0. 6... 0. 7 https://youtu. be/4zAQP2Qw-V8? feature=shared


> Robotic welding system facilitates a range of technological operations related to robotic welding of trailed vehicle assemblies. Techvagonmash

- Published: 2025-05-06
- Modified: 2025-09-23
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/robotizirovannyy_kompleks_dlya_svarki_uzlov_pritsepnoy_tekhniki/

Robotic welding system facilitates a range of technological operations related to robotic welding of trailed vehicle assemblies. Robotic welding system facilitates a range of technological operations related to robotic welding of trailed vehicle assemblies: - two rotators for robotic welding; - four adjustable changeable fixtures; - a welding robot; - a gantry complete with guide rails; - robotic welding set with torch cleaning device; - safety guard; - electrical equipment. Specifications: 1. Welding robotFanuc Welding robots, pcs. 12. Rotators for robotic welding, pcs. 2 Carrying capacity, kg (max)4000Rotator typetwo-column3. Changeable fixture for robotic weldingQuantity of changeable fixtures, pcs. 4Welding set for robotic welding with torch cleaning deviceFronius Type of weldingMIG/MAGTorch cooling systemliquid coolingTorch cleaning systemRobacta Reamer V Easy4. System to search for the product in space, track the trajectory of welds and adjust the parameters of welding modes1 pc. Tracking system typelaser5. Overall dimensions of the station, mm32000х2500х2000 Safety Laser barrier to protect staff Prevents staff from entering potentially hazardous areas during machine operation. If the safety border is crossed, the barrier stops the machine operation Barrier The enclosure consists of a metal structure and curtains for protection against ultraviolet rays. Sensors are installed on the barrier to switch off the complex in case of human intrusion in order to exclude injuries to people. SPTA kit Extended SPTA kit for 12 months of operation Includes a set of components which require regular replacement, providing minimum 12 months of operation. https://youtu. be/YCsmWdVSzKw? feature=shared


> Multipurpose stand of dump trucks semi-trailer frame assembly Description of work, technical characteristics.

- Published: 2025-05-06
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/universalnyi_stend_sborki_ram_polupritsepov_samosvalov/

The stand provides the assembly of the frames of 3 dump truck semi-trailer frames models. Modular structure of the stand allows to carry out fast readjustment to another frame model. The drive of basing and clamping devices is pneumatic which considerably decreases labour intensiveness and performance time of assembly process operations.   Specifications: 1. Clamps typePneumatic, mechanical2. Pneumatic clamps control methodManual control valve3. Operating pressure in the air system. MPa0,6-0,84. Overall dimensions of the stand, mm13750х3294х16025. Weight, kg11535


> Multipurpose stand of semi-trailer frame assembly Description of work, technical characteristics.

- Published: 2025-05-05
- Modified: 2025-07-28
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/universalnyy_stend_sborki_ram_polupritsepov/

The stand has been designed for semi-trailer frame assembly. The stand is a framed metal structure consisting of longitudinal and transversla section-shaped rails. The section shape allows the fixation of all necessary locators and clamps on it: girders mechanical stops, positioners and supports of the frame end part, basic plates and brackets.   Specifications: 1. Overall dimensions of the productB22-0015B22-0016length, mm1376513620width, mm25502580height, mm9001117weight, kg236517122. Overall dimensions of the stand, mm:length, mm17491width, mm3120height, mm1227weight, kg30443. Clamps typeManual and pneumatic4. Quantity of pneumatic clamps, pcs. 165. Working pressure in pneumatic system, MPa0,6... 0,8 https://youtu. be/B35hATRq77c? feature=shared


> The robotic center is a set of equipment providing the automatic welding of dumper side walls.

- Published: 2025-05-05
- Modified: 2026-04-29
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/robotizirovannyy_kompleks_sborki_i_svarki_bortov_samosvalov/

The robotic center is a set of equipment providing the automatic welding of dumper side walls. The center is flexible and can be readjusted for advanced car body types.   Specifications: 1. Assembled itemdumper side boards2. Stand typeflexible3. Details fixationpneumatic4. Stand readjustment typemechanical5. Stand controlcontrol panel6. Welding robotFanuc7. Air pressure in mains, MPa0,68. Power of rotator electric motor, kW39. Overall dimensions of the stand, mm18400х4800х220010. Weight, kg14000 Safety Laser barrier to protect staff Prevents staff from entering potentially hazardous areas during machine operation. If the safety border is crossed, the barrier stops the machine operation Barrier The enclosure consists of a metal structure and curtains for protection against ultraviolet rays. Sensors are installed on the barrier to switch off the complex in case of human intrusion in order to exclude injuries to people. SPTA kit Extended SPTA kit for 12 months of operation Includes a set of components which require regular replacement, providing minimum 12 months of operation. https://youtu. be/ddy2rbkiWiE? feature=shared


> Robotic center represents an equipment complex providing automatic welding of 4 models of dump truck backboards. Techvagonmash

- Published: 2025-05-05
- Modified: 2025-09-23
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/robotizirovannyy_kompleks_sborki_i_svarki_zadnikh_dverey_samosvala/

The stand is designed for performance of automatic welding works on manufacture of a dump car back door.

Robotic center represents an equipment complex providing automatic welding of 4 models of dump truck backboards. A robotic center consists of a gantry with a welding robot and welding equipment, a guide, a control panel and guarding. Operation principle: The components of a dump car backboard are placed on the stand according the technological process, fixed with the clamps and then a tack welding is performed. Positioning and fixation of the backboard components is performed with by means of a rammer and clamps which are actuated from the control panels. After that the command is given from the control panel, the robot performs welding. Upon completion of welding the item is taken off by the workshop crane and transferred to the storage place. Video https://youtu. be/FjBVbOpM820? si=Et-dlv-K901GJcwc Specifications: 1. Item to be assembledDump car back door2. Stand typeTwo-position, flexible3. Parts fixation principleParts fixation principle4. Stand control principleControl panel5. Welding robotFanuc6. Welding equipmentFronius7. Stand overall dimensions, mm7400х4800х17008. Weight, kg5044 Safety Laser barrier to protect staff Prevents staff from entering potentially hazardous areas during machine operation. If the safety border is crossed, the barrier stops the machine operation Barrier The enclosure consists of a metal structure and curtains for protection against ultraviolet rays. Sensors are installed on the barrier to switch off the complex in case of human intrusion in order to exclude injuries to people. SPTA kit Extended SPTA kit for 12 months of operation Includes a set of components which require regular replacement, providing minimum 12 months of operation. https://youtu....


> Multipurpose line for assembly and welding of girders Description of work, technical characteristics.

- Published: 2025-05-05
- Modified: 2025-07-07
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_pritsepnoy_i_navesnoy_tekhniki/universalnaya_liniya_sborki_svarki_lonzheronov_polupritsepov/

The line is designed for assembly and automatic welding of semitrailer girders.

The line is a multipurpose equipment allowing to manufacture semitrailer girders with the height 380-700mm, length – up to 14000mm. Description of equipment operation Girders assembly and their automatic welding from the front side is performed on the first position, then an integrated positioner rotates the item by 180° and the welding of the girder from the reverse side takes place. In order to ensure a necessary clamping force, hydraulic clamps are used. By moving hydraulic clamps mounted on the line, by changing supporting elements involved in forming of girder flange configuration, an opportunity to assembly items of different geometry in the dimensions range stated above is created. Automatic welding is performed by means of a mobile gantry plant. Actuating of a gantry and torches is performed by means of servo drives, which ensures travel and positioning accuracy. Due to the secure fixation of all the girder elements, there is no more need in subsequent straightening and leveling of the welded item. 1. Stand for girder assembly3. Rotator2. Welding gantry4. Control cabinet Specifications: 1. Overall dimensions and weight of the assembled item, max, mm:14200х220х700weight max, kg10002. Parts fixation principlehydraulic3. Realignment principlemechanical, manual4. Control principleby means of buttons5. Gantry for automatic welding of girdersWelding speed, m/h0,5... 0,6Inoperative speed, m/h15Speed regulation principlefrequencySeam tracking principlemechanicalSeam typet-weldNumber of simultaneously welded seams, pcs26. Installed capacity, kW407. Number of welding semiautomatic machines, pcs28. Welding semiautomatic machine power sourceFronius 9. Overall dimensions of the line, mm18300х4156х298810. Weight, kg12000 https://youtu. be/UA8GSSxIQ6g? feature=shared


> Overhead conveyor shot blasting machines for castings, weldments, steel fabrications and heavy industrial parts. Custom monorail blast systems with capacities up to 5000 kg.

- Published: 2025-05-05
- Modified: 2026-06-18
- URL: https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/overhead-conveyor-shot-blasting-machines/

Shot blasting chambers for cleaning suspended items can be used both for cleaning medium-sized parts (cleaning is done on the “herringbone” device) and large parts. The required configuration of the shot blasting plant is determined depending on the specifications of the processed items, required performance, and production conditions of the customer. Versions: terminal; through-type; Y-shape rails; with closed transport system. Application Shot blasting from rust, scale and burrs of castings, forgings, moldings of medium and large sizes; Shot blasting of parts from molding sand; Giving the required roughness to the products; Preparation of the products before painting. Operation principle The parts are suspended with a workshop crane on the technological suspension. Technological suspension with the parts is risen to the upper position and is fed by the transport system into the chamber. The operator controls the lifting and moving of the suspension using a portable control console. At the operator’s command, the gate wings are pneumatically actuated and locked against accidental opening by manual locks. Then, shot blasting is performed in automatic mode. After stopping the shot blasters, the operator opens the manual locks and gives a command to open the door wings and move the suspension from the chamber. The suspension leaves the chamber, stops in the unloading area and comes down to the lower position for inspection of the parts and unloading. Then the cycle of the shot-blasting chamber operation is repeated. The cleaning time is determined empirically and can vary from 1 to 5 minutes. Specifications #IndexDP-1700DP-2100DP-25001....


> The machine is designed for shot blasting of welded metalware (up to the 2nd purification degree acc. to GOST 9.402-80 PSA2½ ISO 8501-2 in stationary conditions).

- Published: 2025-05-05
- Modified: 2026-06-17
- URL: https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/drobemetnaya_kamera_dlya_ochistki_svarnykh_metallokonstruktsiy/

The chamber is designed for shot blasting of welded metalware (up to the 2nd purification degree acc. to GOST 9. 402-80 PSA2½ ISO 8501-2 in stationary conditions). The feed of metalware through the shot-blasting chamber can be carried out down a roller table or on a carriage (the carriage consists of two interconnected sections). Location of the shot-blasters allows ensuring the cleaning of complex metal structures from all sides. This also ensures the cleaning of the end surfaces, stiffeners, welds. Application Shot blasting from scale, rust of non-standard large metalware; Shot-blasting plant is perfectly suitable for cleaning of construction metalware: I-beams, bridge beams, etc. A perfect solution for surface preparation before painting. Operation principle The workpieces are loaded onto a carriage (or roller table)with the help of a workshop crane and fed through a shot-blasting chamber. The drives of the shot-blasting machines are turned on and the metal structures are cleaned with shot. Location of the shot-blasting machines (two zones) allows for complete cleaning of the items (including end surfaces, stiffeners, welds). Each zone consists of shotblasters located on the upper and lower parts of the shot-blasting chamber, as well as on the side walls. The shot-blasting machine of the primary zone is installed transversely and with an inclination towards the flow of the item. The shot-blasting machine of the second zone is similar to the first one, but with an inclination in the opposite direction. This creates a stream of shot allowing to cover the entire surface of the...


> Lifting jack for main frame aligning Description of work, technical characteristics.

- Published: 2025-05-05
- Modified: 2025-07-11
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tyagovogo_podvizhnogo_sostava/ustanovka_domkratnaya_dlya_vyverki_glavnoy_ramy/

The lifting jack has been designed for locomotive main frame aligning operations. Specifications: 1. Lifting jack load capacity, t1202. Nominal load capacity of one jack, t303. Jacks qt. 44. Lifting height, mm1100... 14005. Lifting speed, cm/min20,46. Lifting jack electriс drive capacity, kW5,57. Frequency,Hz508. Voltage in the mains, V3809. Nominal load capacity of the column, t4010. Columns qt. 1211. Column rotation angle, degrees3512. Air pressure in pneumatic system, MPa0,6... 0,813. Air consumption m³⁄ h2,514. Installed capacity, kW22,1


> Shotblasting chamber with a turntable is a multipurpose solution for productions where high efficiency is not needed.

- Published: 2025-05-05
- Modified: 2026-06-16
- URL: https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/universalnaya_drobemetnaya_kamera/

The DPS-series turntable shot blasting machines are a universal solution for plants where high throughput is not critical but the parts are diverse in shape and size — from small castings to large welded assemblies. The rotating table ensures that every surface of the workpiece is exposed to the blast stream, eliminating shadowed areas. When residual shadow zones remain after the automatic cycle, a worker can enter the blast chamber for manual air-blast touch-up. Required configuration — table size, number and power of blast wheels, filtration type — is determined by the part characteristics and customer production conditions. All machines can be integrated into existing shop floor logistics, including overhead crane loading. 1. Working chamber2. Elevator3. Separator4. Shot separator5. Shotblasters (3 pcs. ) 6. Metal structure7. Carriage with a turntable8. Cyclones9. Filtering plant Application of shot blasting machines with a turntable Shot blasting machine with a turntable is a multipurpose solution for productions where high efficiency is not needed. Blasting on the turntable allows cleaning odd-shape large and small items. If post-treatment of hard-access sectors is necessary, then a manual shot blasting by an operator (inside the chamber) is possible. Operation principle Processed items are loaded onto a carriage turntable manually or with a shop crane The cart with items is rolled into the chamber, the gate is closed, exhaust ventilation and separation device mechanisms are switched on. The turntable starts rotating. Shot blasting devices drives are switched on and the parts are cleaned with a shot. Specifications #TypeDPS-1500DPS -2500DPS...


> This line is multipurpose one - it ensures assembly and welding of side- frames of all produced models of the electric locomotives. Techvagonmash

- Published: 2025-05-05
- Modified: 2025-09-16
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tyagovogo_podvizhnogo_sostava/liniya_izgotovleniya_bokovin_ram_kuzovov_/

This line is multipurpose one - it ensures assembly and welding of side- frames of all produced models of the electric locomotives. The line involves CMT Twin (Fronius, Austria) welding technique. It allowed to reduce occupied area, increase efficiency, minimize deformations after welding. 1. Stand for assembly and automatic welding of strips;5. Stand for channel bars mounting, side- frames automatic tack welding and welding;2. Gantry for welding of transverse seams and strips;6. Ventilation equipment;3. Gantry for automatic tack welding of channel bars;7. Welding equipment. 4. Gantry for automatic welding of longitudinal seams; Specifications: 1. Product to be weldedelectric locomotive side frames2. Line capacity, pcs/year12003. Operation modetwo-shift4. Welding gantry for longitudinal weldsWelding speed, m/min0. 5 ... 0. 6Inoperative speed, m/min15Speed controlfrequency-basedSeam trackingmechanicalSeam typeT-buttfilletNumber of simultaneously welded seams, pcs. 2Gantry movement driveelectromechanical5. Gantry for automatic tacking of channelsWelding speed, m/min0. 5 ... 0. 6Inoperative speed, m/min15Speed controlfrequency-basedSeam typeT-buttintermittentSeam trackingmechanicalNumber of simultaneously welded seams, pcs. 2Gantry movement driveelectromechanical6. Gantry for welding cross seamsWelding speed, m/min0. 5... 0. 6Inoperative speed, m/min15Speed controlfrequency-basedSeam trackingmechanicalSeam typebuttfilletNumber of simultaneously welded seams, pcs. 1Gantry movement driveelectromechanical7. Air pressure in the pneumatic network, MPa0. 5 ... 0. 68. Installed capacity excluding welding equipment, kW559. Number of semi-automatic welders, pcs710. Power supply source for semi-automatic weldersFronius11. Overall dimensions of the line, mm55660х5830х3450


> The positioner has been designed for electric locomotive underframe positioning, lifting and rotation for convenient welding.

- Published: 2025-05-05
- Modified: 2025-09-16
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tyagovogo_podvizhnogo_sostava/universalnyy_kantovatel_dlya_ram_/

The positioner has been designed for electric locomotive underframe positioning, lifting and rotation for convenient welding.   Specifications: 1. Total load capacity, kg400002. Load capacity of positioner without ring, kg300003. Max. length of positioned item, mm230004. Max. width of positioned item, mm32505. Positioning speed, rpm0,5... 0,956. Positioner rotation angle with ring application, deg+180/-1357. Positioner rotation angle without ring, deg360


> Multipurpose stand for locomotive underframe assembly Description of work, technical characteristics.

- Published: 2025-05-05
- Modified: 2025-09-16
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_tyagovogo_podvizhnogo_sostava/universalnyy_stend_sborki_ram_magistralnykh_teplovozov/

The multipurpose underframe assembly stand is flexible and performs assembly of various types of mainline locomotive underframes.   Specifications: 1. Stand typeflexible2. Side-members clampingpneumatic3. Cross-members clampingspring4. Pneumatic drives controlelectrical, buttons5. Air pressure in pneumatic system, MPa0,6... 0,86. Air consumption m³⁄ h97. Overall dimensions of the stand, mm:20185x3790x16508. Weight of the stand, kg35505


> The line is designed for shotblasting ( to the traetment degree Sa 2 ½ ISO 8501-1) of sheet and profiled metal roll with the subsequent applying of preservation coating (current conducting primer).

- Published: 2025-05-05
- Modified: 2026-06-18
- URL: https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/preservation-lines/

The line is designed for shot blast cleaning (up to 2nd degree according to GOST 9. 402-80 (PSA2½ ISO 8501-2)), priming and drying of the surface of sheet and profile rolled products. 1. Loading rack5. Prime coating chamber2. Conveyor system6. Drying chamber3. Drying chamber 7. Receiving rack4. Shot blasting chamber Drying and heating chamber Drying and heating chamber dries rolled metal and heats it till 35-45ºC shortening the heating time after scale removal and preservation. By request of the Customer we can produce this chambers with diesel and gas heating. Shot blasting chamber The shot blasting chamber is designed for shot blasting (till the 2nd purification efficiency acc. to GOST 9. 402-80 (PSA2½ ISO 8501-2). The purpose of the chamber is to clean sheet rolled metal surfaces. The shot is thrown to the surface by blaster blades. The shot blasting velocity runs up to 80-90 m/c. when the shot comes into the contact with the surface the removal of rust, scale, dirt reaches the 2nd purification efficiency acc. to GOST 9. 402-80 (PSA2½ ISO 8501-2). Depending on the capacity or rolled metal sizes there are 4 to 8 blasters in the chamber. The chamber have an air cleansing system with air suction. Prime coating chamber The prime coating chamber is intended for colouring of quick-drying primers in an automatic mode. The chamber is equipped nozzles which paint the rolled metal surfaces and can use almost all the primer types. It has a regulating system which allows to paint with thickness 15 to 70...


> Roller conveyor shot blast machines KD-800–KD-3200: passage width up to 3200mm, Sa 2.5 / Sa 3 (ISO 8501-1). Custom design & commissioning. Request a quote.

- Published: 2025-05-05
- Modified: 2026-07-13
- URL: https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/roller-conveyor-shot-blast-machines/

Efficient Surface Preparation Equipment for Steel Processing and Manufacturing Industries Roller conveyor shot blasting machines are designed for continuous cleaning of steel plates, sheets, structural profiles, pipes, welded assemblies, and fabricated metal structures. The equipment effectively removes rust, mill scale, oxidation, welding residues, and other contaminants, ensuring a clean surface ready for painting, galvanizing, welding, or further processing. Techvagonmash manufactures high-performance roller conveyor shot blasting machines engineered for steel service centers, metal fabrication plants, railway vehicle manufacturers, shipyards, bridge construction companies, pipe producers, and heavy machinery manufacturers. Our solutions combine high productivity, low operating costs, and long-term reliability to meet the demands of modern industrial production. 1. Blast Chamber5. Blast wheel2. Elevator6. Abrasive recovery system3. Separator7. Dust collection system4. Storage bin Main Components of the Machine Roller Conveyor System The roller conveyor system ensures continuous and efficient transportation of workpieces through the blasting chamber, supporting uninterrupted production processes. Its robust design allows it to handle heavy loads with ease while providing smooth and stable movement of materials. Engineered for demanding industrial environments, the system delivers reliable long-term operation, minimizes downtime, and helps maintain consistent blasting quality throughout the production cycle. Blast Wheel Blast wheels are the core components of shot blasting equipment, creating a high-velocity abrasive stream that effectively removes rust, scale, paint, and other contaminants from metal surfaces. Thanks to their optimized design, they ensure high blasting performance while maintaining low energy consumption. Durable wear-resistant materials provide an extended service life even under intensive operating conditions, and the simple...


> Machine for automatically loading grinding rods into rod mills. Equipment for mining and processing plants. Designed and manufactured to customer specifications

- Published: 2025-05-04
- Modified: 2026-05-07
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_gorno_obogatitelnykh_kombinatov/mashina_dlya_zagruzki_sterzhney_v_melnitsu/

Rod Loading Machine for Mills is industrial equipment designed for automated feeding of metal rods into rod and ball mills. The machine is used in mining, mineral processing and metallurgical plants to improve productivity, reduce downtime and enhance operational safety. The equipment provides controlled and uniform rod loading and can be integrated into existing milling lines and automated control systems. Equipment Applications Mining and processing plants; Metallurgical plants; Ore processing plants; Concentrate production; Ore processing. Video https://youtu. be/FHwqgF0hI0o? si=LbCeEJzXXD0_C_ug Benefits Rod loading machines are designed and manufactured for mills of various sizes and rods of different lengths and diameters; Customised layout according to the customer's wishes is available; Fully automatic loading cycle (48 rods); Loading time per rod is no more than 30 seconds. Operation principle The rods (stacked 12 per cartridge) are fed one by one to the rod feeder. After unloading the first cartridge, the process is repeated for the remaining three cartridges. Then the cartridges are removed one by one and the next 4 loaded cartridges are installed in their place. Specifications: 1. Specification of the loaded rods:– rod length, mm5400 (+25/-50)– rod diameter, mmØ100(+1,0/-1,9)– curvature not more than, % from the rod length0,6– one rod weight ( not more than), kg3502. Temperature mode in the shop, °Сfrom -10 to +35 https://youtu. be/FHwqgF0hI0o? si=SP2ndFor77udA7eq


> The transport mechanization plant consists of a set of equipment that provides weighing by the piece, measuring the pipes length, applying a background stripe and stamping on the front and rear end of pipes as well as longitudinal marking of pipes.

- Published: 2025-05-04
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/transport_tubes/

The transport mechanization plant consists of a set of equipment that provides weighing by the piece, measuring the pipes length, applying a background stripe and stamping on the front and rear end of pipes as well as longitudinal marking of pipes. 1. Sloping grid with a transfer device5. Gantry for marking and measuring2. Transfer device for 7 items6. Gantry for jet marking3. Transfer device for 8 items7. Rolling table4. Scales Specifications 1. Pipes specification :pipe length, mm6000 ÷ 14630pipe diameter, mmø21 ÷ ø141,3wall thickness, mm2,5 ÷ 122. Plant capacity :at pipe length 6000 mm, pcs/min8at pipe length 12000 mm, pcs/min5 https://youtu. be/Iv3x8OepsI4? si=AHi8MsN7oOkZxrJZ


> The blastroom is intended for cleaning of pin pipe ends with JFE premium connection for obtaining Ra 40 – 130 microinch roughness.

- Published: 2025-05-04
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/blast_rooms/drobestruynaya_kamera_dlya_ochistki_kontsov_trub/

The blastroom is intended for cleaning of pin pipe ends with JFE premium connection for obtaining Ra 40 – 130 microinch roughness. The pipe is fed with threaded end to the blastroom, lifted up by means of support holders and rotated. The operator turns on shot feed, and cleaning of the pipe end starts by means of two tungsten carbide nozzles set at an angle to the machined surface. The nozzles carry out reciprocating motion. After cleaning the shot feed is stopped, and the cleaned surface is blowed off from dust with compressed air. Specifications 1. Machined pipes range:outer diameter, mm60,0 - 127,0length, m5,95– 12,0pin end length, mm55-100bundle weight, kgNot more than 40002. Efficiency, pcs/hourNot less than 40 Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> The plant is intended for control of pipes drift diameter with outer diameter from 139 to 340 mm after power coupling.

- Published: 2025-05-04
- Modified: 2025-06-13
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/ustanovka_kontrolya_vnutrennego_diametra_trub/

The plant is intended for control of pipes drift diameter with outer diameter from 139 to 340 mm after power coupling.   Specifications 1. Height adjustable tray with a stop for pipesTray height adjustmentmanualTravel typeScrew-and-nut transmissionStop adjustmentmanual2. Pipes inner diameter control plant from the pipe coupling endPush rod trolley travel drive typeelectromechanicalTravel typeRack-and-pinion steering gearCarriage travel speed, m/sec0,2... 3 (continuously adjustable)Max. push rod trolley travel, mm150


> The bath is intended for manganese phosphating of couplings.

- Published: 2025-05-04
- Modified: 2025-06-13
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/vanna_dlya_fosfatirovaniya_muft/

The bath is intended for manganese phosphating of couplings. The bath consists of the main structure containing two steam heating pipeworks heating the power fluid and four protective bumpers protecting the pipeworks during couplings carrier dipping into the bath. The bath has the bubble flasks for power fluid mixing and smooth phosphatizing agent obtaining. Part of bubble flask is located inside the steam heating pipework for preliminary heating of air, supplied to phosphatizing agent. From the top of the bath there are two points for coupling holders mounting. The bath is equipped with pneumatically driven hinged cover. The compressed air with 0. 4 MPa pressure for bubble flask and bath cover pheumatic drive actuation is connected to the T-socket. 1. Bath volume, min. , l22002. Working volume of the bath, min. , l20503. Power fluid preparation time, с 10ºС, hours2,54. Agent temperature in operating mode, ºС95- operating temperature range, ºС±35. Energy carrierlow pressure steam6. Cover drivepneumatic


> The line is designed for covering anticorrosion insulation of 3 layers (adhesive substance, polyethylene).

- Published: 2025-05-04
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/liniya_izolyatsii_trub_ekstrudirovannym_polietilenom/

The line is designed for drying and deoiling of outer pipe surface, cleaning it from dirt, rust, oxides and other contaminations as well for covering anticorrosion insulation of 3 layers (adhesive substance, polyethylene).   1. Roller conveyor 8. Extruded polyethylene insulation unit2. Stower rack9. Roll-on system3. Remover10. Cooling system4. Pipe drying chamber11. Coating cutting device5. Shotblast unit12. Defectoscope6. Pipe heating unit13. Electrical equipment7. Underlayer coating chamber The insulation is a coating of 2,5 - 3,0 mm with extruded polyethylene based on solid adhesion underlayer - copolymer ethylene with vinyl acetate. The adhesion underlayer provide the layer with high adhesion on the steel pipe, the outer polyethylene layer gives necessary mechanical strength. In comparison to the bitumen insulation, polymer insulator and others used now the coating with extruded polyethylene on solid adhesion underlayer as well the possible postprocess control in the plant conditions let achieve the higher figures of coating quality especially concerning outer mechanical impact resistance, high adhesion to the pipe surface, reduced water absorption and water resistance which provide the pipelines with long, failure-free service (40 to 50 years). The insulation technology meets the State Standards. The pipe drying chamber The pipe drying chamber is intended for pipe preheating and drying. It is equipped with 4 gas burners and automatics to keep the operation of the line. Gas supply and smoke removal system are done by authorized companies and lay by the Customer. The shotblast unit The shotblast unit is intended for pipe cleaning till the 2nd purification efficiency...


> The shotblasting machine is designed for cleaning of pipes up to the 2nd treatment degree according to PSA 2 1/2 ISO 8501-2 in stationary conditions.

- Published: 2025-05-04
- Modified: 2026-06-04
- URL: https://www.tvagonm.com.ua/en/catalog/shot-blasting-equipment/kamera_drobemetnaya_dlya_ochistki_trub/

The shot blasting machines is designed for cleaning of pipes up to the 2nd treatment degree according to PSA 2 1/2 ISO 8501-2 in stationary conditions. Shot blasting machines are designed for cleaning the outer surface of pipes from rust, scale, and technological contaminants, as well as for surface preparation prior to applying protective coatings. Areas of Application Steel pipe production for various purposes. Oil & gas, chemical, and energy industries. Metallurgical and mechanical engineering plants. Pipeline anticorrosion protection and painting lines. Design Features Transport system: roller or conveyor type. Working units: turbine shot blasting wheels positioned at optimal angles. Lining: wear-resistant materials for chamber protection. Shot recycling system: separation and reuse of abrasive. Dust extraction: air cleaning and filtration system. Control: panel with adjustable operating modes. Specifications IndexTypesNTP-1NTP-2NTP-3Ø of pipes to be cleaned, mm57-32557-630630-1420Min length of pipes, mm7000Linear velocity of pipe treatment, m/min0-80-40-4Microasperity height of treated surfaceсу, µm40-80Adjusted power, kW225057Weight of equipment, t5. 41418Overall dimensions, mm3400x3700x45005400x5100x58506200x5400x6500 Technical Options for Equipment 1. Air Cleaning and Filtration Systems: Cartridge Filters, Cyclones. Aspiration Systems with Automatic Filter Regeneration. 2. Additional Chamber Protection: Additional Chamber Protection Kit (manganese steel). 3. Automation and Control: Integration into the plant’s control system. Diagnostics and Remote Monitoring. Functional Extensions 1. Loading Systems: Infeed and Receiving Roller Conveyors. Cross-Loading Tables. 2. Sorting and Quality Control: Video Cameras and Surface Cleanliness Monitoring Sensors. 3. Sound and Vibration Insulation: Additional Soundproofing Enclosures. Damping Mounts or Vibration Isolators. Service and Design Options 1. Custom Configurations and Custom Projects: Development of Custom...


> The inspection rack is designed for inspection and acceptance of pipes by QC staff. | Description of work, technical characteristics.

- Published: 2025-05-04
- Modified: 2025-12-19
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/inspektsionnyy_stellazh_osmotra_i_priemki_trub/

The inspection rack is designed for inspection and acceptance of pipes by QC staff.   1. Roller conveyor11. Damping rack2. Sliding stop12. Detainer3. Thrower13. Rolling grid4. Storage rack14. Pocket overlap5. Retainer-doser15. Rigid pocket6. Levelling stop16. Rolling grid7. Damping rack17. Soft pocket8. Delayed metering unit18. Stacker lift9. Inspection table19. Electrical equipment 10. Detainer dispenser The safety of personnel working with the equipment is ensured by a control system. The control system identifies quality control personnel working on the line and tracks both acceptable and unacceptable pipes passing through the inspection table. During the process of tracking unacceptable pipes, they are classified into a record sheet by defect type. The equipment is equipped with a control panel for performing maintenance work. The equipment is equipped with interlocks that prevent unauthorized activation of mechanisms, which could result in equipment failure or injury to maintenance personnel. Specifications 1. Characteristics of the pipes to be processed:- pipe length, mm4800 ÷ 14600- pipe diameter, mm127 ÷ 340- wall thickness, mm5,59 ÷ 162. Capacity, pipes/hour20 https://youtu. be/iw35MHEO8NE? si=PE6_Zd16LInnnsLv


> Transport systems for moving pipes: roller tables, racks, transfer devices, stackers. Automation based on Siemens. Turnkey design and manufacturing.

- Published: 2025-05-04
- Modified: 2026-08-04
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_trub/transportnye_sistemy_dlya_peremeshcheniya_trub/

Techvagonmash designs and manufactures a complete range of equipment for mechanizing transport operations during pipe processing and manufacturing — covering the full range of pipe diameters and wall thicknesses. Unlike standard catalog roller tables, our transport systems are engineered as part of a single production line: from receiving raw pipe to shipping finished product, with centralized control and process visualization. The product line includes roller tables, mechanized racks, cradles, rest supports, removers, stackers, transfer devices, and other pipe transport mechanization equipment. Roller Tables for Pipes The roller table is the backbone of any pipe transport line. We manufacture three types of roller tables depending on the process requirement: Translational roller tables — for linear feeding of pipes between processing stations. Translational-rotational roller tables — rotate the pipe around its axis while simultaneously moving it lengthwise; used in shot-blast cleaning, ultrasonic flaw detection, washing, painting, and external coating application. Roller tables for large-diameter pipes — reinforced roller support and frame construction for increased load and diameter. Each roller table consists of a welded frame structure, idle and driven roller supports, a rotation mechanism, and linkages. The frame is anchored to the shop floor with foundation bolts, ensuring stable operation over long-term use. Pipe Storage and Single-Piece Feeding Equipment To organize accumulation, sorting, and feeding of pipes for processing, the product line includes: inclined transfer grids; soft-landing cradles — prevent damage to the pipe surface and coating; metering/retaining dispensers — for single-piece feeding of pipes from a storage buffer; removers; stackers; multi-position transfer devices. This...


> The plant is designed for preparation of the surface of the axles central part before painting.

- Published: 2025-05-04
- Modified: 2025-06-13
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_osey/shot_blasting_machine_for_processing_railway_axles/

The plant is designed for preparation of the surface of the axles central part before painting. Specifications 1. Chamber typeAutomatic batch type2. Efficiency during cleaning by the nozzles 9. 5 mm and pressure 0,8МPа, m2/h153. Compressed air flow (at 8 atm), m3/min6,24. Compressed air pressure, atm7-85. Shot collection mechanismScrew conveyor6. Elevator typeBand bucketUnloading typeCentrifugal7. Installed capacity, kW55 https://youtu. be/iw35MHEO8NE? si=PE6_Zd16LInnnsLv


> The line is intended for functional or protective/decorative coating of railway axles

- Published: 2025-05-03
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/osk-okrasochno_sushilnye_kamery/osi/

The line is intended for functional or protective/decorative coating of railway axles  Specifications 1. Overall dimensions of the item:maxminlength, mm25002100diameter, mm250130weight, kg5003002. Output, railway axles per hour33. Coating thickness, μm100-3004. Line operating cycle, min10-205. Overall dimensions of the line, mm:18607x5935x47086. Weight, kg19350 Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> The line is intended for process operations on railroad wheels surface preparation and coating. Techvagonmash

- Published: 2025-05-03
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/osk-okrasochno_sushilnye_kamery/liniya_okraski_zheleznodorozhnykh_koles/

The line is intended for process operations on railroad wheels surface preparation and coating. The line is flexible and provides the coating of 5 standard sizes of wheels. 1. Transfer car6. Washing room2. Manipulator7. Drying booth3. Tipper8. Paint booth4. Quality Control Department inspection station9. Forced drying room5. Transportation system10. Annealing and cooling room Specifications 1. Item specification:namerailway wheeldiameter, m750, 850, 920, 1000, 1256weight, kg223... 10002. Productivity rate, pcs / h153. Work schedule of the lineTwo shifts, 24h, daily4. Wheel position in the linevertical5. Coating methodAirless spray6. Air pressure in pneumatic net, MPa0,7... 0,87. Air consumption, m³/h608. Wheels preparation method prior to paintingwater rinse9. Circulating water volume, m³3,4010. Mechanism of water supply to the wheelpump, through nozzles11. Wheel feed along the lineindexing12. Installed capacity, KW83513. Overall dimensions, mm48900х14760х624514. Weight, kg86230 Photo https://youtu. be/x5MXi9Y5nxE? si=ZT1i3SRxZfbsCrAa Request a price quote Name Company Phone Email Message Send a message Your form submitted successfully! Sorry! your form was not submitted properly, Please check the errors above.


> Railway wheelset coating line Description of work, technical characteristics.

- Published: 2025-05-03
- Modified: 2026-05-22
- URL: https://www.tvagonm.com.ua/en/catalog/osk-okrasochno_sushilnye_kamery/liniya_z_nanesennya_ekspluatatsiynogo_pokrittya_na_kolisni_pari/

The line is designed to perform inspection, degreasing, washing, application of operational coating, drying and quality control of wheelsets coating. The technology of preparation, painting and drying of wheelsets includes the following technological operations: degreasing; washing; drying by air blowing; painting by spraying; drying with hot air; cooling in the settling chamber. Equipment description Transfer system The transfer system of the line provides for smooth installation of wheelsets on roller supports, which ensures the rotation of wheelsets in the process of preparing the surface of the wheelset for coating, as well as the sequential movement of the wheelset from the initial position of loading the line into the antechamber. Degreasing booth To degrease the surfaces of the axles of wheelsets and the ends of the wheel hubs on the outside, a solution is used that provides high quality washing of various contaminants (preservation oil, lubricants, mechanical particles, lubricating-cooling fluids, etc. ) and does not violate the quality of the coating of the surfaces of previously painted wheelsets. The working temperature of the solution ensures complete removal of contaminants during processing within 1-2 minutes. The wheel pair rotates during the degreasing process and has access to remove grease in hard-to-reach places (before the start of the treatment cycle). There is a reverse cycle for applying the solution with a cleaning (filtration) system. Containers for use and preparation of the degreasing solution are not exposed to corrosive destruction. The supply of solutions to the spray nozzles, maintaining the set levels of water...


> Press loading of absorbing devices Description of work, technical characteristics.

- Published: 2025-05-02
- Modified: 2025-06-30
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/press_zaryadki_pogloshchayushchikh_apparatov/

The press enables a set of technological operations related to compression of the draft gear before its installation on the railway car.  The draft gear is compressed in the horizontal plane. Operation principle The draft gear complete with yoke and front follower is placed on the base, it is compressed and a clamping clamp is installed to fix it. The draft gear is then transferred to the next workstation. Specifications: 1. Hydraulic power unit capacity, kW4. 02. Maximum working pressure, kN (t)1000 (100)3. Maximum stroke, mm2004. Distance, mm8705. . Nominal pressure intensity, MPa506. Overall dimensions of the stand, mm2000х900х10607. Weight, kg2300


> Automated center sill drilling center Description of work, technical characteristics.

- Published: 2025-05-02
- Modified: 2025-06-30
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/avtomatizirovannaya_liniya_sverlovki_khrebtovoy_balki_/

Automated drilling center is designed for performing of manufacturing operations connected with rivet holes drilling for freight cars center sills stops mounting.   1. frame5. clamps2. drilling gantry6. coolant tank3. supports7. air preparation unit4. rammers8. control system Advantages: complete machining per one operation; machining is performed automatically without preliminary marking; availability of chip removing conveyors provides high production standard, reduces time for stand cleaning. application of a moving gantry allows to reduce production floor space in comparison with the lines with a stationary drilling centers. https://youtu. be/M9zcObosiw8? feature=shared


> Robotic complex for welding cross beams of freight wagons Description of work, technical characteristics.

- Published: 2025-05-02
- Modified: 2025-09-16
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/robotizirovannyy_kompleks_svarki_poperechnykh_balok_vagonov_/

Robotic welding center is equipped with a system of path correction during welding which allows to make the system less sensitive to welded workpieces grooving shifts. Besides there is no need to perform deseaming as a smooth arc ignition function is integrated into a robot movement dynamic model which considerably reduces spattering during welding startup. The stand is equipped with a safety system which prevents trespassing of people into working area. Operating principle The product is installed for welding in a fixture on the positioner. It is fixed in the fixture using pneumatic clamps. By pressing the button located on the stand next to the corresponding positioner, the required robot program is called up. The robot, using a trolley located on the guide, moves to this position and begins welding. Upon completion of welding, a signal is sent indicating the end of the program and the possibility of replacing the product. Specifications 1. Manufactured productscross beams of gondola cars (pivot beams, end beams, intermediate beams)2. Production program of the section, wagon sets/year25003. Number of welding positioners, pcs. 24. Number of robots, pcs. 25. Robot manufacturerKawasaki (Japan)(possibly Fanuc (Japan)6. Welding equipmentFronius (Austria) https://youtu. be/KZuTD5nw-_o? feature=shared


> The line provides a set of production operations connected with manufacturing of center sill I-beam and bottom chord of a gondola car side wall.

- Published: 2025-05-02
- Modified: 2025-09-17
- URL: https://www.tvagonm.com.ua/en/catalog/avtomatizirovannye_sistemy_na_baze_komponentov_suher_/liniya_izgotovleniya_dvutavra_khrebtovoy_balki_i_nizhney_obvyazki_/

The line provides a set of production operations connected with manufacturing of center sill I-beam and bottom chord of a gondola car side wall. Technological operations performed: automated drilling of strapping; automated drilling of I-beam; riveting of strapping; riveting of I-beam; transportation of products between operations. 1. Conveyor table5. Hydraulic station2. Conveyor6. Rivet heating plant3. Conveyor7. Conveyor4. Riveting machine8. Drilling machine Operating principle After the part is placed on the conveyor table and fixed, holes are drilled, after which the part is transferred to riveting and then to the finished product storage area. Specifications: 1. Automated drilling center for freight cars center sillsChordI-beamLength, mm123501254012340Width, mm140140152Height, mm285285190Weight, kg2762793682. Drilling gantry:Drill typeWith carbidesNumber of places in the replacement tool magazine, pcs. 53. Yoke-riveter:TypesuspendedDrive typehydraulicEfficiency, cycle/min. 8Rivet diameter, mm164. Transport system:Conveyors typeRoller-typeConveyors number, pcs3Traversing speed, m/min125. Air flow rate, m3/h. 46. Installed power, kW78,57. Overall dimensions, mm42445 × 4025 × 41868. Weight, kg14973 https://youtu. be/1x9MAgV0-FU? feature=shared


> The shot blasting room is designed for cleaning the outer surface of car frames with shot. The cleaning degree is up to the SA 2,5 SIS 055900.

- Published: 2025-05-02
- Modified: 2025-10-03
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/kamera_drobestruynaya_dlya_ochistki_ram_vagonov/

The shot blasting room is designed for cleaning the outer surface of car frames with shot. The cleaning degree is up to the 2nd degree according to GOST 9. 402-80 (SA 2 SIS 055900). Description of equipment operation The work in the chamber is carried out as follows: the frame is installed on the bogies using the workshop lifting and transport equipment. The drive of the traction winch is turned on and the bogie moves into the working space of the chamber. The chamber doors are closed and two operators clean the car frame. The operator is equipped with a full set of individual protective clothing and a system for preparing and supplying breathing air. Depending on the season, the climate control system has two modes for preparing the air for the operator's breathing - heating or cooling. For the convenience of cleaning metal structures by height, platforms for operators are provided in the working space of the chamber, installed in the necessary places of the chamber. The chamber is equipped with lighting and ventilation systems. Specifications #Index1. Dimensions of the chamber (inside), mm16000х6000х50002. Dimensions of cleaned items, mm12700х2940х6653. The fraction usedcast steel shot No. 0. 8-1. 24. Productivity of two operators (9. 5 nozzle), m²/h365. Amount of operators26. Air purificationfiltration unit7. Moving the productmechanized trolley8. Compressed air pressure, MPa0,8 ... 1,09. Adjusted power, kW45 Equipment Orders To place an order for a blast room, please download and complete the questionnaire, and forward it to the following email address: market@tvagonm....


> Car brake system test stand Description of work, technical characteristics.

- Published: 2025-05-02
- Modified: 2025-07-10
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/stend_dlya_ispytaniya_tormoznoy_sistemy_vagonov/

Has been designed for freight car brakes performance check after car fabrication and allows the automation of qualifying operations with measuring data registration at factory acceptance test. Specifications: 1. Pressure range, mPas (kgf/cm²)0... 0,6 (0... 6,0)2. Maximum permissible absolute error for pressure, mPas (kgf/cm²)±0,005 (±0,05)3. Time steps range, s1... 604. Relative measurement error for time steps, %±0,15. Travel measurement range, mm0... 2006. Maximum permissible absolute error for travel measurement, mm±17. Brake shoes pressure force range, kN (kgf)0... 50 (0... 5000)8. Maximum permissible relative error for brake shoes pressure force measurement, %±19. Registrar memory capacity, kbyte25610. Feed line compressed air pressure, mPas (kgf/cm ²)0,6... 1,0 (6... 10)11. Max. emergency battery backup time, min2012. Working temperature range, Сº+10... +2513. Permissible vibration amplitude within frequency range 1-55 Hz for the plant, m/s² (g)2 (0. 2)14. Overall dimensions of the plant, mm710х1320х130015. Weight of the plant, kg150


> Plant for internal cleaning of pipes Description of work, technical characteristics.

- Published: 2025-05-02
- Modified: 2025-07-10
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/ustanovka_vnutrenney_ochistki_trub/

Shot blasting plant for cleaning of the pipes is designed for removal of the dross, rust, burn-on and other foreign depositions from the internal surface of pipes. Specifications: 1. Efficiency, pipes/hour122. Shot appliedcast 0,8... 1,2 GOST 11964-813. Sizes of the workable pipes:diameter, mm42х4; 27х3,2length, mm78004. Compressed air consumption, m3/min55. Installed capacity, kW8,56. Overall dimensions, mm1000х3000х2500


> Bath for pipes testing Description of work, technical characteristics.

- Published: 2025-05-02
- Modified: 2025-07-10
- URL: https://www.tvagonm.com.ua/en/catalog/oborudovanie_dlya_proizvodstva_poluvagonov/vanna_dl_yaispytaniya_trub/

The bath is designed for air-pressure leak test of the brake line pipes of the railroad cars. Specifications: 1. Maximum length of the pipes to be tested, mm75002. Diameter of the pipes to be tested, mm42; 273. Number of the pipes to be tested simultaneously, pieces44. Air pressure in the network, MPa0,5... 0,65. Water volume, m326. Drying methodconvectional7. Fan heater typeTitan8. Power, kW59. Voltage, V22010. Current strength, А3011. Fan heater capacity, m3/hour50012. Temperature drop in relation to the ambient air40ºС13. Drying period, max, hour114. Overall dimensions of the bath, mm9375х1126х236815. Weight, kg1759