Robotic complex for assembly and welding of sidewalls of subway car bodies.
This is a completely automated system designed and built according to the individual requirements of the customer and the specifics of their production.
The complex delivers exceptional precision, repeatability, and weld quality with minimal operator involvement, significantly increasing productivity, reducing labor costs, and completely eliminating the human factor from the quality equation.
We design and manufacture turnkey robotic lines — from engineering development and equipment fabrication to installation, commissioning, and personnel training. Our solution is already successfully operating at facilities that demand high speed and consistent quality when welding large-scale metro car body components.
Equipment drawing
- Lever tilter
- Universal stand for assembly, welding left and right sidewalls in normal position
- Universal stand for assembly, welding left and right sidewalls in reverse position
- Gantry with sidewall welding robot
- Pressure portal
- Portal with a robot for welding sidewalls
- Safety fence
- Electrical equipment
Specifications:
| 1. | Product to be assembled | subway car body sides |
| 2. | Stand type | readjusted |
| 3. | The principle of fixing parts | mechanical |
| 4. | Stand changeover principle | mechanical |
| 5. | Stand control principle | Remote Control |
| 6. | Product turning method | built-in tilter |
| 7. | Welding robot | FANUC |
| 8. | Welding equipment | Fronius |
Safety
Laser barrier to protect staff
Prevents staff from entering potentially hazardous areas during machine operation. If the safety border is crossed, the barrier stops the machine operation
Barrier
The enclosure consists of a metal structure and curtains for protection against ultraviolet rays. Sensors are installed on the barrier to switch off the complex in case of human intrusion in order to exclude injuries to people.
SPTA kit
Extended SPTA kit for 12 months of operation
Includes a set of components which require regular replacement, providing minimum 12 months of operation.
