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It cleans automatically I-beams moved on the roller conveyor through the chamber. |
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Principal of operation:
Pneumatic cylinders put aside I-beams by loading and putting on the on the roller conveyor centering to the roller conveyor axle locking-on stops. After that the movable stops are lifted by pneumatic cylinders and block possible movements of beams on the roller conveyor. Then, the beams are pulled into the shot blasting chamber where they are cleaned from rust and scales by means of 4 shot-blasters (2 above and 2 below). The cleaned beam is moved on the intermediate roller conveyor to the receiving one where a crane takes it off.
The equipment offers the treatment piece by piece, that means the next work-piece enters the chamber after the cleaned product leaves the receiving roller conveyor and the stops of pneumatic cylinders return to the starting position (the stops are up).
The
chamber is intended for shot blasting of beams and can be
disassembled and includes input, working, output and lower
sections. On the working and lower sections there are 2
shot-blasters. The sections have metallic protection which
eliminates the walls wear. On the input and output sections
there are brushes which prevent the dust and shots to be
thrown out of the chamber during operation and fixed stops.
The lower section has rollers to transport beams through the
chamber.
The
system of shot circulation consists of a screw conveyor, an
elevator, a separator, a hopper and a shot trap.
The screw conveyor brings the mixture of dust and shots to
the elevator and consists of a welded endless screw mounted
on bearing supports of the motor with integral gearbox and
the housing.
The bucket belt elevator with centrifugal discharge is
intended to transport the shot and dust mixture In the
separator vertically. Used shots fall through chamber hopper
into the elevator.
The elevator is situated a little bit lower the zero point. The elevators
transport the shots transport the shots upwards from the
chamber base into the separator. The elevator belt is
activated by a motor mounted on the elevator top. At the
elevator the buckets are fixed which transport the abrasive
material upwards from the chamber base into the separator.
The separator separates the shots from dust and other
restrictions. The separator type is pneumo-mechanical. The
shot and dust mixture comes into the separator through the
bin hopper and is moved by the endless screw along the
housing. Then the shot goes to the blowing area where the
air stream takes away dust and small particles, and the
cleaned shot comes into the hopper. The separator separates
the shots from dust and other restrictions (scale, rust, old
paint, dirt and so on.). Big restrictions are directed
through a hose to a waste container.
The shot separator catches shots which are
brought from the chamber by air and separator through the
sucker of dirty air. The shot separator is a hopper with
suckers and serves for connection of airways and the shot
sleeve. When the air comes into the shot separator the shot
falls down and return through the shot sleeve into the
system of shot circulation. The hopper provides an
uninterrupted duty of shotblasters. The shutters cut off the
shot stream. The pneumatic cylinder serves as a power train.
In the lower part of the hopper there is a chute with
suckers for connection of shot sleeves. There is a net in
the system of shot circulation to prevent big restrictions
to come in it.
The
air ventilation system consists of a filter unit, a
radial fan, airways and provides the suction of dirty air
out of the working chamber as well its cleansing. The filter
unit consists of an upper and a lower sections which are
made of rolled ferrous metal. In the upper part there are 8
filter cartridges and a system which shakes the cartridges
removing the dust. To make the maintenance convenient there
are hatches with removable covers. In the power section
there are air collecting hoppers with gates to discharge
collected dust. There is an operating floor to service the
upper section.
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Specifications
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№ |
Index |
Value |
| 1. |
Work-pieces |
Beams |
| 2 |
Dimensions of work-pieces to
be cleaned, mm |
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| Length, mm |
4000 … 16000 |
| Width, mm |
160 … 450 |
| Height, mm |
333 … 1560 |
| 3. |
Max. weight, kg |
6000 |
| 4. |
Move speed of beamss, m/min |
1…2 |
| 5. |
Quantity of shot-blasters. |
4 |
| 6. |
Roller conveyor load
capacity, kgs |
6000 |
| 7. |
Moving drive type |
Roller-type |
| 8. |
Shot collecting mechanism |
Screw conveyor |
| Quantity of roller conveyors |
1 |
| 9. |
Elevator type |
Belt bucket |
| Discharge method |
Centrifugal |
| Capacity, m³/h |
10 |
| 10. |
Filter unit |
With cartridges, pulse
principal |
| Air suction volume, m³/h |
9800 |
| Air purification efficiency,
% |
99,95 |
| Quantity of cartridges |
16 |
| Composition of cartridges |
Polyester - 20%, cellulose -
80% |
| Square of a cartridge, m² |
13 |
| 11. |
Pressed air volume, m³/h |
0,4 … 0,6 |
| 12. |
Fan power, kW |
7,5 |
| 13. |
Product ventilation |
By a fan |
| Pressed air volume, m³/h |
4500 |
| Number of fan motor
revolutions, RPM |
3000 |
| Fan power, kW |
3 |
| 14. |
Adjusted power, kW |
20,2 |
| 15. |
Dimensions, mm |
44000х7510х6500 |
| 16. |
Pit depth, mm |
750 |
| 17. |
Weight of product, kg |
25000 |
By request of the Customer we
can produce
this
equipment
with other specifications | |