Paint booth for wagons

Paint booth for wagons

Paint booth for wagons

This chamber is for wagon painting and drying of painted surfaces by convective method.

Description of component parts

Booth body

The body of industrial paint booth is a bearing structure made of aluminun pipes and galvanized steel double panesl with foamed polyurethane inslation. The panels are mortised which guarantees minimal assembly time.

The advantages of foamed polyurethane are as follows:

• The lowest heat conductivity amongs modern thermal insulators. Depending of density it can be 0,019 Wt/m°С .

• Long performance life (over 25 years with complete property renention).

• The foam polyurethane operating temperature is up to 130 °С and up to 150°С at short-term effect.

• Moisture resistance (water absorbtion capacity ppb. mass - totally 2%).

• High mechanical strength of material.

• The foam polyurethan insulation is solid, jointless and doesn’t form cold joints.

  • The foam polyurethan (opposite to в отличии от foamed polystyrene) nontoxic and safe for people.


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Gates      

The roll-down door of the paint booth are equipped with flameproof electrical drive and complete with two remote position controls. All mechanisms are protected from the paint mist. It assures long perfomance life and prevents the sandwith film buildup on swing joints and sliding surfaces.

Opposite to traditionally used sectional gates with manual opening, this door does not warp in operation process, their opening / closing stays easy.     




                                                  

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Service doors
The service door for personnel is located on the front wall of the booth and has the inspection window to control the painter’s work. The door is alos equipped with panic bar. The number and location of service doors depend on dimensions and layout of painting and drying booth.                                                  








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Heat generator

The heat generator is a special set of equipment, designed for air cleaning, heating and supply to the booth with its further extraction. At different process cycles or heating modes the exhaust air can be partially or completely supplied back to the working areas through regulated recirculation system.

The heat generator is a module structure consisting of several wire-framed blocks. The blocks panels are made of galvanized steel with mineral cotton thermal insulator. 

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Air cleaning system

Has been designed to clean the vented air from painting mist and solvent vapor.

The air, coming out of the booth in the process of painting or drying is cleaned by activated carbon filters.

The cleaning process is as follows:

1. The air, contaminated with painting mist and solvents vapor is sucked from below of the booth passing through two rows of rectangular filters in the booth floor.

2. After than the precleared air goes to the hose fine filter filled with activated carbon. Than the air cleaned from the solvent vapor goes throught the activated carbon to the atmosphere.

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Lighting of the booth      

The painting and drying booth is equipped with lamps of explosion-proof design ip65. The lamps provide the 1000 lx shadowless lighting. The lamps structure is easy to maintain which maximally facilitates the work of service personnel.











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Control panel
The control panel allows programming and bringing the booth into different operation modes (painting, grounding, drying) with different temperature and period. The devices on the control cabinet sustain the voltage peaks ±20%, electrical motors – ±10%. The booth is equipped with pressure and temperature control detectors inside and outside the booth.    


                 
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Options 



Pneumatic access platforms

To perform the up/down painting the booth can be completed with pneumatic access platforms. The platform provides the lift, longitudinal and lateral motion of one operator with tools in the process of painting inside the painting and drying booth. The platforms move inside the booth on guide supports, fixed on the sidewalls of the painting booth, along the rails, installed on the booth floor along the sidewalls. The platform is moved by pneumatic drives. All the above guarantees the long performance life and explosion safety.

 






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Traction  conveyor  

The traction conveyor is used for the supply of details to the booth at railway transport painting.




Index

Value

Type

ОСК-5

ОСК-8

1.

Dimensions of the chamber (inside)

Length, mm

18060

30000

Width, mm

6125

7125

Height, mm

5000

6000

2.

Dimensions of the chamber (outside)

Length, mm

18200

30200

Width, mm

9125

10125

Height, mm

5655

6655

3.

Calorifer




Heating source


Diesel or gas burner

Air consumption

m³/h

35000

55000

Air speed

m/c

0,23

0,23

Adjusted power

W

3х5,5

6х5,5

4.

Suction ventilation




Suction air amount

m³/min

22500

35000

Adjusted power

W

5.5

10

5.

Painting Tº

ºС

20

20

6.

Drying Tº

ºС

60

60

7.

Amount of lamps


80

120

Adjusted power of lighting

W

4680

6950


We design and manufacture the customized painting and drying booths taking into account the product range and production conditions of the customer.