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Research-and-production enterprise "Techvagonmash"
prospekt Poltavsky 2-D, Kremenchuk, Poltava region, Ukraine, 39627
Tel. +38 (0536) 77-69-98
Fax +38 (0536) 77-34-87
E-mail: market@tvagonm.com.ua 
Universal Welding Machine for Automatic Welding of Metal Section on the Car Roof
   
 

Welding Rotator for Gondola Car Body

 

 
 

This plant was designed for protective gas welding on cooled copper backings of three longitudinal lap welds which join the roof sections of passenger car types 4170, 4179, 4440, 4186 using a laser system to control seams.
Principle of operation
By means of lift-and-carry facilities the section elements are placed on the stand where they are fixed. By means of a gantry the welding machine is placed to the beginning of the weld then the edges are clamped and the order is given to start the welding. After welding the automatic welding machine returns to its starting position, the clamps are released. The gantry moves to the next weld. After three welds are finished the gantry returns to its starting position. The finished workpiece is taken away from the stand and sent to the next workplace. The process is controlled by the operator on the monitor.

Specifications

No. Index Value
1 Capacity sections/year 2400
2 Work mode 2 shifts
3 Stand for assembly roof secions:  
Type Readjustable
Number of dimension-type pieces 8
Stand drives Pneumatic
Manufacturer of pneumatic equipment   “FESTO” BRD
Principal of stand readjustment Automatic    
Principal of stand control Button, sensor control board
Backing type Cooled copper backings
Coolant Water
4 Cooling system Self-contained system
Cooling unit    FK 4000
Manufacturer Fronius-Fakel, Austria
Capacity, l/min 3,5
Pressure (max), Mpa 0,42
Hydraulic drop (max), m 33
Coolant volume, l 5,5
Power consumption, Kw 2,3
5 Pressed air supply system      Self-contained system
6 Compressor Ф500 | LT100
7 Capacity, m³/min 1,1
8 Pressure, Mpa 0,6
9 Power consumption, Kw 7,5
10 Welding gantry   
Travel speed, m/min        12
Welding speed, m/h 48
Welding machine type    Kemppi PRO 3200W
Manufacturer Kemppi

 

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